Team Manager - Maintenance (Frame Assembly)

Hero MotoCorp Ltd.; Chittoor; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Hero MotoCorp Ltd. invites applications for Team Manager - Maintenance (Frame Assembly) to oversee breakdown and preventive maintenance of the frame assembly shop line.

You will drive reliability through RCA, CAPA, and Kaizen-based cost-saving initiatives, while guiding a team in implementing new automation and digitization projects. Responsibilities include planning maintenance schedules, ensuring high equipment availability, updating SOPs, and reporting via MIS.

Qualifications

• BE/ BTech in Electrical/Electronics/Mechatronics with 4–8 years of experience in manufacturing assembly lines.
• Diploma in Electrical/Electronics/Mechatronics with 12–15 years of experience in a manufacturing environment.
• Experience with frame assembly lines and electrical/mechanical maintenance.

Responsibilities

• Plan and execute preventive, predictive, TBM, and shutdown maintenance for frame assembly equipment.
• Attend breakdowns, perform RCA and CAPA to maximize equipment availability.
• Lead equipment upkeep, modifications, and low-cost automation projects.
• Drive digitization, automation and IoT initiatives on the frame assembly line.
• Prepare maintenance MIS and update machine history, logs and SOPs regularly.
• Manage spare parts inventory and procure critical components to minimize downtime.

Skills

Maintenance leadership

Troubleshooting

Problem solving

Safety compliance

Communication

Education

BE/ BTech in Electrical/Electronics/Mechatronics

Diploma in Electrical/Electronics/Mechatronics

Tools

Mitsubishi PLC

Mitsubishi HMI

VFDs

SAP PM Module

MS Office

SPM tools

Atlas Copco DC tools

Ingersoll Rand DC tools

Job description

Team Manager - Maintenance (Frame Assembly)

As the Team Manager - Maintenance (Frame Assembly) you will be part of the Operations and will report to the Section Head - Maintenance (ICE). The purpose of your role will be to manage breakdown maintenance & preventive maintenance of Frame assembly shop line

A purpose driven role for you

Your key Responsibilities will include, but not limited to:

• Planning & execution of effective maintenance schedules like Preventive, Predictive, TBM, repairs & shutdown maintenance for machineries & equipment to achieve the set target with optimum cost.
• Equipment Maintenance & Availability of Frame Assembly line.
• Attending breakdowns, doing RCA & CAPA for ensuring high equipment availability.
• Expertise in Troubleshooting & Problem Solving of all machinaries in frame assembly line
• Implementing new modifications and low-cost automation based on electrical & mechanical requirements.
• Implementing Digitization, Automation, and IoT projects in the Frame Assembly line.
• Optimizing repair & maintenance, (R & M) costs for the machine shop line through Kaizen and cost-saving projects like part life enhancement and in-house repairing. This also includes R&M cost-reduction through various initiatives (Kaizen & Poka-yoke implementation) and leading energy saving, improvement, and cost-saving projects.
• Daily & monthly maintenance MIS preparation & reporting for breakdowns, PM, TBM, CBM, and updating technician’s logbook & machine history cards.
• Updating of equipment standard & Check sheets, SOP & OPL on a regular basis.
• Ensuring safe working practices, identifying/helping to eliminate unsafe conditions, observing all health and safety regulations, and reporting any unsafe conditions.
• People capability building through various technical & behavioural trainings to ensure future ready workforce to create, collaborate & inspire the world.
• Identifying critical spare parts, planning and procurement with inventory analysis to ensure zero downtime at optimum cost.

A Day in the life

Managing breakdown maintenance & preventive maintenance of Frame assembly shop line equipped with Overhead conveyors, Slat conveyors, Number punching machines (Telesis marking head & controllers), Hydraulic Press machines, Brake oil filling machines, Fuel tank leak testing (ATEQ), Atlas Copco DC nut runner controller & its tool, IR (Ingersoll Rand) DC nut runner controller & its tool and SPM machines to ensure smooth functioning of equipment by eliminating the hindrance to production.

Academic Qualification & Experience

B.E / B. Tech in Electrical / Electronics / Mechatronics Engineering with 4 to 8 Years of Experience or Diploma in Electrical / Electronics / Mechatronics Engineering with 12 to 15 Years in Manufacturing industry with relevant experience in Assembly shop line with Overhead & Slat conveyors, Mitsubishi PLC,HMI & VFD’s DC tools.

Technical Skills/Knowledge

Maintenance of

• Overhead conveyors, Slat conveyors
• Number punching machines (Telesis marking head & controllers)
• Hydraulic Press machines, Brake oil filling machines
• Fuel tank leak testing (ATEQ)
• Atlas Copco DC nut runner controller & its tool
• IR (Ingersoll Rand) DC nut runner controller & its tool
• SPM machines in Frame Assembly line
• Mitsubishi-PLC, HMI, CC-link & VFD’s
• Telesis Marking controller, ATEQ leak testing unit
• Atlas Copco & Ingersoll Rand DC tools
• MS Office, SAP (PM Module)
• TPM

Behavioural Skills

• Communication skills
• Strong follow-up and collaboration with Suppliers & Internal CFT
• Decision making
• Strong business ethics
• Delivering results
• Passion at workplace

What will it be like to work for Hero

As theworld’s largestmanufacturer of motorcycles and scooters for the last22 years, Hero is where you will get to work with the brightest innovators, passionate about being the best in what they do. You will become a part of India’s proudest legacy, a brand that is celebrated by110 million Indiansand is now taking over the world with its manufacturing superpower. If you are someone who dreams big and goes after their dreams with absolute conviction, Hero is your place to be. At Hero, we are building a cutting-edge future of mobility, pushing frontiers of innovation and aiming for the very best.Choose to be with the best, choose to be your best.

About Hero

Headquartered in New Delhi (India), Hero MotoCorp is theworld's largestmanufacturer of motorcycles and scooters for 22 consecutive years. We are at the forefront of developing modern, technologically superior and eco-friendly mobility solutions for its millions of customers around the world.

Hero MotoCorp has rapidly transformed into a true multinational organization with a presence in47 countriesacross Asia, Africa, Latin America and the Middle East.

We have achieved the coveted milestone of110 million cumulative productionand sales since inception. Aligned with its Vision“Be the Future of Mobility”, Hero MotoCorp plans to achieve its next100 million sales by 2030.

We have a globally benchmarked manufacturing and Research & Development (R&D) ecosystem that is spread across global geographies. Its R&D facilities are located in India and Germany - the Centre of Innovation and Technology (CIT) at Jaipur, India, and the Tech Centre Germany (TCG), near Munich. Hero MotoCorp’s eight ‘green’ manufacturing facilities are spread across India (6), Colombia (1) and Bangladesh (1).

Hero MotoCorp is the pre-eminent leader in the Indian two-wheeler market. It is the only motorcycle manufacturing company listed in Dow Jones Sustainability Index.

In 2022, Hero MotoCorp launched a separate brand for emerging mobility solutions, including Electric Vehicles (EV) -VIDA, Powered by Hero. VIDA has commenced sales of VIDA V1 – its first EV – in India and plans to launch the product in global markets.

We are one of the largest global corporate promoters of multiple sporting disciplines. Hero is globally associated with golf, football, field hockey, cricket and motorsports. Hero MotoSports Team Rally is one of India’s flag-bearers in global rally racing. The iconic golfer Tiger Woods is Hero MotoCorp’s Global Corporate Partner.

Recruitment assessments – We at Hero are equal opportunity employer and committed to a policy of treating all its employees and job applications equally. Some of our roles use assessments to help us understand how suitable you are for the role you've applied to. If you are invited to take an assessment, this is great news. It means your application has progressed to an important stage of our recruitment process.

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