Sub section In charge-Manufacturing Engineering-Turbine Assembly

Larsen & Toubro; Vadodara; On-site; INR 600,000 - 1,000,000; Full time

Job summary

Larsen & Toubro in Vadodara seeks a skilled Turbine Assembly Specialist to oversee LP/IP/HP turbine assembly processes and ensure dimensional accuracy. You will interpret drawings, manage tools, and coordinate with design, manufacturing and QA teams to ensure on-time completion.

The role requires hands-on experience with precision measurement devices, welding/NDT knowledge, and a track record of solving NCRs and deviations while driving lean improvements in the shop.

Qualifications

• Knowledge of turbine assembly processes (HP/IP/LP).
• Ability to read assembly drawings and tolerances.
• Experience with precision measurement tools.
• Understanding of fits and interference fits.

Responsibilities

• In-depth knowledge of turbine assembly processes (HP, IP, LP turbines, rotors, casings, diaphragms).
• Interpretation of assembly drawings, tolerances, and engineering specifications.
• Familiarity with precision measurement tools (dial gauges, micrometers, laser alignment, torque tools).
• Understanding of critical fits, shrink fits, mandrel handling, and interference fits.
• Knowledge of hydraulic tightening, torqueing, and bolt tensioning procedures.
• Awareness of special assembly processes (heating, cooling, oil flushing, rotor balancing, barring gear trials).
• Shop safety practices for heavy components and crane operations.
• Knowledge of welding, NDT, and quality standards relevant to turbine assembly.
• Troubleshooting assembly issues and resolving dimensional deviations.
• Plan and monitor day-to-day turbine assembly operations (LP, IP, HP, and Rotor).
• Allocate manpower, tools, and fixtures for efficient execution.
• Ensure adherence to standard assembly sequences and approved procedures.
• Define and standardize turbine assembly processes, checklists, and SOPs.
• Provide inputs for jigs, fixtures, and special tooling required for assembly.
• Support introduction of new technologies and digital tools for precision assembly.
• Ensure compliance with quality standards, drawings, and technical specifications.
• Facilitate inspections, measurements, and testing at critical stages.
• Address NCRs, deviations, and support root cause analysis & corrective actions.
• Monitor availability of components, consumables, and assembly tools.
• Coordinate with supply chain for timely receipt of critical parts.
• Maintain calibration and functionality of measuring instruments and torque tools.
• Coordinate with design, manufacturing, and QA teams for resolving technical issues.
• Support project managers on timelines, cost, and resource allocation.
• Liaise with customer representatives during inspections and assembly stages.
• Drive lean initiatives, Kaizen, and waste reduction in assembly operations.
• Suggest and implement process improvements for reducing assembly cycle time.
• Optimize resource usage to reduce costs without compromising quality.

Skills

Turbine assembly

Precision measurement

Quality assurance

Root cause analysis

Lean manufacturing

Tools

Dial gauges

Micrometers

Laser alignment

Torque tools

Job description

• In-depth knowledge of turbine assembly processes (HP, IP, LP turbines, rotors, casings, diaphragms).
• Proficiency in interpretation of assembly drawings, tolerances, and engineering specifications.
• Familiarity with precision measurement tools (dial gauges, micrometers, laser alignment, torque tools).
• Understanding of critical fits, shrink fits, mandrel handling, and interference fits in turbine assembly.
• Knowledge of hydraulic tightening, torqueing, and bolt tensioning procedures.
• Awareness of special processes in assembly (heating, cooling, oil flushing, rotor balancing, barring gear trials).
• Familiarity with shop safety practices for heavy components and crane operations.
• Knowledge of welding, NDT, and quality standards relevant to turbine assembly.
• Hands-on experience in troubleshooting assembly issues and resolving dimensional deviations.
• Plan and monitor day-to-day turbine assembly operations (LP, IP, HP, and Rotor).
• Allocate manpower, tools, and fixtures for efficient execution.
• Ensure adherence to standard assembly sequences and approved procedures.
• Define and standardize turbine assembly processes, checklists, and SOPs.
• Provide inputs for jigs, fixtures, and special tooling required for assembly.
• Support introduction of new technologies and digital tools for precision assembly.
• Ensure compliance with quality standards, drawings, and technical specifications.
• Facilitate inspections, measurements, and testing at critical stages.
• Address NCRs, deviations, and support root cause analysis & corrective actions.
• Monitor availability of components, consumables, and assembly tools.
• Coordinate with supply chain for timely receipt of critical parts.
• Maintain calibration and functionality of measuring instruments and torque tools.
• Coordinate with design, manufacturing, and QA teams for resolving technical issues.
• Support project managers on timelines, cost, and resource allocation.
• Liaise with customer representatives during inspections and assembly stages.
• Drive lean initiatives, Kaizen, and waste reduction in assembly operations.
• Suggest and implement process improvements for reducing assembly cycle time.
• Optimize resource usage to reduce costs without compromising quality.