Sr Technical Lead - FF ASC IE

AUMOVIO; Gurgaon; On-site; INR 800,000 - 1,500,000; Full time

Job summary

AUMOVIO in Gurgaon, India, is seeking an experienced Automation Engineer with strong PLC and MES integration skills to drive machine maintenance and digitalization on the shop floor.

You will program PLCs, troubleshoot advanced automation, work with Vision Systems (Keyence, Cognex), support ABB robot operations, and help implement preventive maintenance, process improvements, and accurate data capture for production and quality metrics.

Qualifications

• Diploma/B.E./B.Tech in Electrical, Electronics, Mechatronics or related field with 6–10 years of experience in machine maintenance & automation.
• Experience in automotive/electronics/precision manufacturing preferred.
• Technical expertise in PLC Programming, LabVIEW Programming, MES Integration & Digitalization.
• Strong problem‑solving and decision‑making skills, Planning and organizing (resource management & forecasting), Initiative-taking and innovation mindset, Effective communication and escalation management, Teamwork, collaboration, and conflict management

Responsibilities

• PLC programming & controls; advanced programming, troubleshooting, modification of PLC programs.
• Hands-on experience with PLCs, servo actuators, drives, motors and electrical systems.
• Vision systems and programming/troubleshooting of keyboarding/industrial camera controllers (Keyence & Cognex).
• MES support, digitalization & ABB robot operations; ensure MES functioning on the shop floor.
• Troubleshoot MES-machine connectivity; support data capture for production, quality, and machine performance; document reporting.
• Robot movement, teaching points, path correction; operate robot programs with FlexPendant; manage I/O for grippers/sensors.
• Attend and troubleshoot machine breakdowns; provide containment actions; root-cause analysis and corrective actions.
• Plan/execute Preventive Maintenance; conduct predictive maintenance; drive continuous improvement and zero-breakdown culture.
• Spare parts & vendor management; track R&M budget and maintenance calendar.

Skills

PLC Programming

LabVIEW Programming

MES Integration

Digitalization

Problem-solving

Planning & Organizing

Communication

Teamwork

Robot Operations

Education

Diploma/B.E./B.Tech in Electrical/Electronics/Mechatronics

Tools

Keyence vision systems

Cognex vision systems

ABB Robot Operations

Job description

Job Description:

• PLC Programming & Controls
• Advanced programming, troubleshooting, and modification of PLC programs.
• Hands‑on experience with PLCs & Servo actuators, drives, motors, and electrical systems
• Vision Systems
• Programming and troubleshooting of industrial camera controllers of Keyence & Cognex
• MES Support, Digitalization & ABB Robot Operations
• Ensure smooth functioning of MES on the shop floor.
• Perform basic troubleshooting for MES‑machine connectivity issues; Support accurate data capture for production, quality, and machine performance; Contribute to digital documentation, traceability, and reporting.
• Support basic robot movement, teaching points, and path correction; Safely operate robot programs using FlexPendant. Handle I/O for grippers and sensor signals; Troubleshoot simple robot faults to ensure continuity of automation.
• Breakdown& Preventive Management
• Attend and troubleshoot machine breakdowns in shifts to ensure minimum downtime.
• Provide immediate containment actions and document breakdowns in MIS; Perform root cause analysis and prepare permanent corrective action reports.
• Plan and execute Preventive Maintenance (PM) schedules; Conduct predictive maintenance and equipment health checks.
• Work towards continuous improvement and zero‑breakdown culture.
• Spare Parts & Vendor Management
• Maintain and procure spares as part of the Spare Part Management system; Coordinate with Purchase and Suppliers for SC/PO/payment follow‑ups and deliveries.
• Track and manage R&M budget and annual maintenance calendar.

Qualifications

Diploma/B.E./B.Tech in Electrical, Electronics, Mechatronics, or related field with 6–10 years of experience in machine maintenance & automation. Experience in automotive/electronics/precision manufacturing (preferred). Technical expertise in PLC Programming, LabVIEW Programming, MES Integration & Digitalization. Strong problem‑solving and decision‑making skills, Planning and organizing (resource management & forecasting), Initiative‑taking and innovation mindset, Effective communication and escalation management, Teamwork, collaboration, and conflict management

Additional Information

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