Sr. Engineer Quality

Tenneco; Pune District; On-site; INR 1,080,000 - 1,320,000; Full time

Job summary

Tenneco is seeking a Senior Quality Engineer (IQC/IPQC) in the Chakan area to lead incoming and in-process quality control in an automotive manufacturing setup. The role requires strong hands-on QA experience with measurement tools and SPC-based process control.

Candidates should have a Diploma in Mechanical Engineering or BE in Mechanical and 8–15 years of relevant work. Knowledge of IATF 16949 and CAPA processes is essential.

Qualifications

• 8–15 years of experience in automotive QA.
• Exposure to IQC and IPQC in manufacturing.
• IATF 16949 / ISO 9001 awareness and CPQA basics.

Responsibilities

• Inspect and approve incoming raw materials and components.
• Maintain incoming inspection plans and records (GRN, test reports).
• Coordinate with suppliers on quality issues and CAPA.
• Ensure process controls and adherence to control plans on shop floor.
• Conduct stage inspections and audits; use SPC & RCA tools.
• Train operators on quality standards and inspection methods.

Skills

IQC & IPQC

Quality control

Root cause analysis

FMEA / 8D

Education

Diploma in Mechanical Engineering

B.E. in Mechanical

Tools

Vernier calipers

Micrometer

Height Gauge

CMM

Job description

Job Description: Senior Quality Engineer (Incoming)

Position Title: Senior Quality Engineer

Department: Quality Assurance / Quality Control

Location: Chakan

Experience: 8 – 15 Years

Qualification: Diploma in Mechanical Engineering (DME) / B.E. (Mechanical or relevant)

CTC Range: Up to ₹12 LPA

Role Overview

We are looking for an experienced Senior Quality Engineer responsible for Incoming Quality (IQC) and In-Process Quality Control (IPQC) in an automotive manufacturing setup. The role focuses on ensuring material quality at entry level and maintaining process quality across production to meet customer and regulatory standards.

Key Responsibilities

Incoming Quality (IQC)

• Inspect and approve incoming raw materials, bought-out parts, and components.
• Develop and maintain incoming inspection plans and standards.
• Coordinate with suppliers on quality issues, rejections, and corrective actions.
• Perform supplier evaluation and support Supplier Quality Improvement initiatives.
• Ensure proper documentation for incoming inspection (GRN, test reports, CoC).

In-Process Quality (IPQC)

• Ensure adherence to control plans and process parameters during production.
• Conduct stage-wise inspections and audits on the shop floor.
• Monitor and control process variations using SPC techniques.
• Identify defects and perform root cause analysis (RCA) using 8D / 5 Why / Fishbone.
• Implement corrective and preventive actions (CAPA) for quality issues.
• Reduce in-process rejection, rework, and scrap.

Common Responsibilities

• Maintain and update quality documents (Control Plan, SOPs, WI, Checklists).
• Drive 5S, Kaizen, Lean, and continuous improvement initiatives.
• Ensure compliance with IATF 16949 / ISO 9001 standards.
• Prepare and present quality reports and dashboards.
• Coordinate with Production, Stores, and Purchase teams.
• Participate in internal audits, process audits, and customer audits.
• Train operators and inspectors on quality standards and inspection methods.

Key Skills Required

• Strong experience in Incoming & In-Process Quality Control
• Hands-on knowledge of measurement tools (Vernier, Micrometer, Height Gauge, CMM if applicable)
• Expertise in quality tools (7 QC Tools, SPC, MSA, FMEA, Control Plan)
• Proficiency in root cause analysis techniques (8D, 5 Why, Fishbone)
• Knowledge of automotive standards (IATF 16949, PPAP, APQP basics)
• Familiarity with inspection techniques and defect analysis
• Good command over MS Excel and quality reporting
• Strong analytical and problem-solving skills

Preferred Candidate Profile

• Exposure to supplier quality and customer complaint handling
• Six Sigma certification
• Strong shop floor presence and hands-on approach
• Good communication and team coordination skills