Sr Engineer - Maintenance Department

Group Bayport; Gandhinagar; On-site; INR 600,000 - 1,200,000; Full time

Job summary

Group Bayport in Gandhinagar Plant is seeking a Senior Engineer – Maintenance to strengthen the maintenance function with dedicated technical ownership for Digital Printing Machines, Cutting Machines, and utilities. This role aims to drive a proactive, reliability-focused culture and reduce single-person dependency.

You will lead preventive and predictive maintenance programs, analyze breakdowns using RCA/CAPA, monitor KPI metrics, and coordinate with cross-functional teams to ensure safe,

Qualifications

• 5–10 years of industrial maintenance experience.
• BE/B.Tech in Electrical/Mechatronics required.
• Experience with digital printing and cutting machinery preferred.

Responsibilities

• Provide hands-on troubleshooting and maintenance for Digital Printing Machines and Cutting Machines.
• Maintain and improve Air Compressors, HVAC systems and other utilities.
• Support preventive maintenance of transformers, electrical panels, motors, starters and industrial electrical installations.
• Plan, execute and monitor preventive and predictive maintenance activities.
• Analyze recurring breakdowns and implement RCA and CAPA with verification.
• Monitor MTBF, MTTR, machine availability and PM compliance.

Skills

Troubleshooting

Maintenance planning

Data analysis

Preventive maintenance

Root cause analysis

Education

BE/B.Tech Electrical/Mechatronics

Tools

CMMS

Job description

Job Description:

Senior Engineer – Maintenance

Maintenance Department | Gandhinagar Plant

Position Details

Position Details PositionSenior Engineer – MaintenanceDepartmentMaintenanceReporting ToSr. Manager / Maintenance ManagerExperience5–10 years of relevant industrial maintenance experienceEducationB.E./B.Tech. / Electrical / MechatronicsLocationGandhinagar Plant

Job Purpose

To strengthen the maintenance function by providing dedicated technical ownership for Digital Printing Machines, Cutting Machines, Utilities and Electrical Systems, while driving a proactive, data-driven and reliability-focused maintenance culture. The role will reduce single-person dependency, improve equipment reliability and support sustainable plant operations.

Key Responsibilities

• Provide hands-on troubleshooting and maintenance support for Digital Printing Machines and Cutting Machines.


• Maintain and improve Air Compressors, HVAC systems and other critical utilities.


• Support preventive maintenance of transformers, electrical panels, motors, starters and industrial electrical installations.


• Plan, execute and monitor preventive and predictive maintenance activities.


• Analyze recurring breakdowns and implement Why-Why Analysis, RCA and CAPA with effectiveness verification.


• Monitor MTBF, MTTR, machine availability, breakdown hours, breakdown frequency and PM compliance.


• Use maintenance data to identify trends, chronic failures and reliability improvement opportunities.


• Allocate maintenance jobs based on skill, priority and equipment criticality; support manpower utilization and shift coordination.


• Maintain machine history, breakdown records, PM checklists, RCA/CAPA reports and other maintenance documentation.


• Identify critical spare requirements and coordinate with Stores/Purchase to minimize downtime due to spare unavailability.


• Drive 5S, safety, LOTO and good maintenance practices within the department.


• Coordinate with Production, Quality, Stores, Purchase, Safety and external/OEM service teams as required.


• Support maintenance SOP implementation and continuous improvement projects.

Technical Competencies – Must Have

• Digital Printing Machine maintenance and troubleshooting.


• Cutting Machine maintenance and troubleshooting.


• Industrial mechanical maintenance.


• Air Compressor maintenance.


• HVAC system maintenance.


• Transformer and electrical panel maintenance knowledge.


• Motor, starter, contactor, relay and basic industrial electrical troubleshooting.


• Preventive / predictive maintenance concepts.


• RCA, Why-Why Analysis and CAPA.


• Maintenance KPI monitoring and Excel/data analysis.


• 5S and industrial safety practices.


• Manpower handling and team coordination.

Preferred Additional Skills

• PLC and VFD troubleshooting knowledge.


• Pneumatic and hydraulic systems.


• Condition monitoring / predictive maintenance.


• CMMS or computerized maintenance systems.


• Energy and utility monitoring.


• ISO/IATF documentation and audit exposure.


• Maintenance improvement projects and machine modification experience.

Key Performance Indicators (KPIs) KPIExpected FocusMachine AvailabilityImprove equipment availability and production continuityMTBFIncrease equipment reliabilityMTTRReduce repair and restoration timeBreakdown Hours / FrequencyReduce unplanned downtime and recurring failuresPM ComplianceEnsure planned maintenance is completed on timePM EffectivenessImprove quality and outcome of preventive maintenanceCAPA ClosureTimely closure and effectiveness verificationManpower UtilizationImprove skill-based job allocation and productivity5S & SafetyMaintain disciplined, safe and organized maintenance practices

Leadership & Behavioural Competencies

• Strong hands-on problem-solving and troubleshooting ability.


• Proactive approach with ownership and accountability.


• Ability to work under breakdown pressure and prioritize critical jobs.


• Good communication and cross-functional coordination.


• Team leadership, coaching and knowledge sharing.


• Analytical and data-driven decision making.


• Continuous improvement mindset.

Business Impact of the Position

The position will reduce single-person dependency for critical Printing and Cutting Machines, provide technical backup and knowledge continuity, strengthen proactive maintenance, and improve RCA/CAPA, PM compliance, KPI monitoring and manpower utilization. The expected business outcome is lower breakdown frequency and downtime, improved MTBF/MTTR and higher machine availability.

Candidate Profile

Preferred candidate profile: a hands-on maintenance engineer who combines strong machine and utility troubleshooting capability with proactive maintenance, reliability improvement, data analysis, RCA/CAPA and team-handling skills. The candidate should be capable of helping transition the department from reactive maintenance toward preventive, proactive and reliability-based maintenance.

Requirements: