Sr. Engineer IE - Plant

Varroc; Pune District; On-site; INR 900,000 - 1,200,000; Full time

Job summary

Varroc invites applications for a Sr. Engineer IE - Plant in its Industrial Engineering team. The role focuses on executing engineering improvements, process optimizations, layout changes and low-cost automation to support PQCDSM targets.

Responsibilities include debottlenecking projects, defect analysis with QA, time studies using MOST for new and existing products, maintaining line capacity data, and driving 5S audits and improvements on the shop floor.

Responsibilities

• Execute debottlenecking projects as given by Cluster ME Head.
• Defect analysis with QA and implement preventive & detective countermeasures.
• Do process capability & process qualification studies as required.
• Drive productivity and line balancing, material flow improvements.
• Analyze workstation ergonomics and implement actions.
• Prepare and maintain line capacity sheets; review adequacy with Plant Head/Cluster ME Head.
• Time study using MOST methodology for new and current products.

Job description

Role Title Sr. Engineer IE - Plant

Function/ Department Industrial Engineering

1. JOB PURPOSE

To execute engineering improvements in current product lines at plant through existing process improvements, layout changes, automation, manpower saving & participate in MOST Study to achieve PQCDSM targets

3. PRINCIPAL ACCOUNTABILITIES

(Accountabilities associated with the job)

1. Process Improvements & Cost Optimization:

• Execute debottlenecking projects as given by Cluster ME Head.
• Achieve Quality Improvements by doing defect analysis with QA and take actions on root cause by providing Preventive & Detective countermeasures. Fill PCRN, get it approved and implement
• Do process capability & Process qualification studies as and when required
• Productivity Improvement and Reduce direct manpower by low cost automation solutions, alternate process recommendation, conveyorization for material movement, layout improvement etc.
• Reduce indirect consumable material wastage by finding alternate low-cost material like cutting inserts, cutting oil, or with increased life
• Find and propose alternate process with lower process cost
• Drive productivity and flow Improvements through industrial engineering effort of line balancing, material flow, man motion, station design study .
• Analyze opportunities and flow for improvement of workstation ergonomics and implement necessary actions

2. Industrial engineering

• Prepare and maintain updated cell-wise and product-wise line capacity sheets, and review them with the Plant Head / Cluster ME Head for adequacy of current products
• Keep latest shop floor layout ready with due approvals
• Provide production manpower estimation as per indent plan after analyzing opportunities and flow for improvement of workstation ergonomics and implement necessary actions
• Study production process at granular level and do time study using MOST methodology for new products as well as current products as and when requested

3. 5s Implementation & Audit:

• Preparing and update the standard formats & master plan
• Preparing Annual Audit Plan
• Scheduling monthly cross Audit
• Monitoring the monthly audit plan implementation status
• Compilation of Section wise audit reports
• Scheduling 5s audit review meeting with plant head, capturing MOM and preparing action plan
• Monitoring the action plan status against the action plan
• Plant section wise 5s measurable result capturing & verifying
• Maintaining plant operations as per the 5s standards and facing external 5s audit.
• Preparing action plan as per NCs & monitoring the status till NC closer.