Special Process Welding & Brazing Lead

Arabelle Solutions; Sanand; On-site; INR 1,800,000 - 3,000,000; Full time

Job summary

Arabelle Solutions is seeking a Senior Welding Engineer to drive qualification and monitor welding execution on shop floor for Steam Turbine and Generator Projects. You will ensure ROCs are met, qualify welders, and maintain continuous quality across production while leading problem solving and process improvements.

The role requires deep knowledge of metallurgy, NDE/NDT, and relevant welding codes, with experience in design code compliance and documentation.

Qualifications

• Graduate engineer with Metallurgy/Mechanical/Welding background.
• Knowledge of material science, NDT/DT and heat treatment.
• Familiarity with statutory regulations and international quality codes (ASME, ASTM, ANSI, BS, IS, EN).
• Desirable: international welding certification (AWS/CSWIP).
• Ability to propose welding procedures and QA/QC steps.

Responsibilities

• Drive welding qualification and monitoring in shop for turbines and generators projects.
• Lead and coach team on welding problem solving (RCA, fishbone, 5 Why).
• Prepare WPS and PQR to satisfy client requirements.
• Plan welding consumables and manage welders and equipment.
• Coordinate with engineering for WPS/NDE alignment and traceability.
• Provide training for Welder I/Welding Operator.
• Collaborate on process improvements and cost optimization.

Education

Graduate engineer - Metallurgy/Mechanical/Welding

Tools

NDE techniques

ASME/ASTN/ANSI/BS/IS codes knowledge

Job description

Drive and coordinate the welding qualification and welding execution monitoring on the shop for Steam Turbine and Generator Services/Retrofit Projects to ensure all welding procedure qualification ROC from the customer & all welders are qualified with continuity record according the project requirements and demonstrate appropriate leadership behaviors to guide the team. Deep understanding of Nuclear & Services Projects Customer Mindset and able to cascade the requirements within organization. Ensure all customer documentation are ready inline with Project Requirement. Coach Team on problem solving techniques of welding related problem by RCA/Fish bone,5why etc. Establish a system (Welding Procedures) that welding activities in shop are executed as per design code and meeting time delivery in a cost effective manner while maintaining consistent standards of Quality Control weld repair in the shop by analyzing the root cause of defect and implementing corrective action to prevent reoccurrence. Prepare Welding Procedure Specification (WPS) and prepare Procedure Qualification Report (PQR) to satisfy AMSE / BS or as per the client requirement. Impart Training and Qualification of Welder I Welding Operator to satisfy AMSE / BS / IBR /ENor as per the requirement of the client. Assist shop by monitoring performance of Welder I welding operator and arranging training whenever required. Assist Engineering Department in the joint wise identification of the WPS & NDE. He should also be able to establish joint wise welder I welding operator traceability. Plan and control the Welding consumables in Shop and Store. Prepare weld plan , weld map & repair analysis for fabricated components . Assist in developing and locating new welding consumable manufacturer to get consumable with reduced cost. Development of new welding technique, procedure, joint configuration and for different metallurgical advancement to improve process, to increase utilization and to enhance efficiency. Select the PWHT process and cvcle as and when needed for Components Active participation in FMEA meetings and ensure all relevant risks are identified and mitigated before execution of process Closely work with Process engineer for any improvement on current manufacturing process/new upcoming projects Identify training need of the team based on the skill assessment and new project requirement.

Basic Qualifications(requirements): Graduate engineer-Metallurgy/Mechanical/Welding Experience gained on job during professional life: At least 10 years in Welding Technical Qualification in NDE is desired.. Knowledge of Material Science, DT, NDT, Heat Treatment & Chain of Work Knowledge of Statutory Regulations and International Quality Codes (ASME, ASTN, ANSI, BS, IS CODES & EN CODES) International Welding Certification is desirable(AWS/CSWIP). Desired Qualifications: Knowledge of material science, DT, NDT, heat treatment. Communication, people management Skills. Autonomy: Area(s) Where the position holder is decision maker Material selection, process selection, inspection & qualification of welders Area(s) where position holder provides recommendations. Allotment of welders Welding equipment’s -Machines & Consumables. Functional Know How: Building Partnership. Managing projects & developments programs. Global vision of factories capabilities, resources planning, lead time & cost drivers. In depth expertise in Manufacturing Processes.

Join us and work with global teams to support global customers !

At Arabelle Solutions, we have team members of more than 49 nationalities spread across 16 countries.

At Arabelle Solutions, we know diversity makes teams and business stronger.

Arabelle Solutions is a leading provider of nuclear turbine island technology and services.

A third of the world's nuclear power plants rely on our technologies and services.

Our innovative solutions and highly skilled teams energize the world with reliable, low-carbon electricity - critical for a sustainable future.

With a heritage going back to the industry's early days, our expertise is built on continuous design innovation, manufacturing world-class turbine island technology and providing essential services to maintain, maximize and extend the lifetime of nuclear power plants across Europe, Asia and Africa.

Our technologies range from the world's most powerful steam turbine in operation to modular designs optimized for SMRs, as well as generators, pumps, heat-exchangers, controls systems and cyber security.

Arabelle Solutions has around 3,300 employees working across 16 countries.

Arabelle Solutions believes that investing in employee development is key to our success.

Our culture of learning focuses on developing our people and promoting the skills for the future.

Thrive in a supportive work culture that is committed to continuous learning.