SMT Production Manager

Motherson Group; Pune District; On-site; INR 2,600,000 - 4,200,000; Full time

Job summary

Motherson Group seeks an experienced SMT Manager to lead our PCB Assembly operations in Pune. You will oversee day-to-day SMT lines, optimize equipment performance, and drive continuous improvement initiatives while ensuring safety and quality compliance.

You will coordinate NPI transitions to mass production, manage staffing, and collaborate with engineering to optimize processes using Lean and Six Sigma methodologies. A strong background in SMT manufacturing is essential.

Qualifications

• Bachelor's degree in Electronics, Mechanical or Industrial Engineering or related field.
• 7–10 years in PCB Assembly/EMS environments.
• 3–5 years in a managerial or supervisory role overseeing SMT lines.

Responsibilities

• Direct and coordinate daily SMT production activities to meet schedules, quality, and cost objectives.
• Monitor KPIs: OEE, FPY, cycle times and drive improvements.
• Plan production schedules, shifts, and resource allocation for operators, technicians, and engineers.
• Oversee setup, programming, and operation of SMT equipment (printers, SPI, P&P, reflow, AOI).
• Ensure compliance with IPC-A-610, ISO 9001, and other applicable standards.
• Investigate SMT defects and implement CAPA actions to reduce scrap and rework.
• Collaborate with NPI/R&D for smooth product transitions and DFM feedback.
• Foster Lean/Six Sigma culture (5S, Kaizen, Kanban).
• Establish TPM schedules and optimize SMT maintenance.
• Evaluate new SMT technologies and supplier relationships.

Skills

Leadership

Analytical problem solving

Quality mindset

Team management

Communication

Education

Bachelor's Degree in Electronics/Mechanical/Industrial Engineering

Tools

MES

SAP

Oracle ERP

Job description

We are seeking a highly skilled and experienced SMT Manager to oversee our Surface-Mount Technology operations within our PCB Assembly (PCBA) plant. In this role, you will lead the SMT production team to ensure the highest levels of quality, efficiency, and safety. You will be responsible for managing day-to-day operations across multiple SMT lines, optimizing equipment performance, driving continuous improvement initiatives, and seamlessly integrating New Product Introductions (NPI) into the manufacturing process.

What you'll do

• Production & Operations Management
• Direct and coordinate daily SMT production activities to meet production schedules, quality standards, and cost objectives.
• Monitor and improve key performance indicators (KPIs) such as Overall Equipment Effectiveness (OEE), First Pass Yield (FPY), and cycle times.
• Develop and manage production schedules, shift allocations, and resource planning for SMT operators, technicians, and engineers.
• Oversee the setup, programming, and operation of all SMT equipment (Solder Paste Printers, SPI, Pick-and-Place, Reflow Ovens, and AOI).
• Quality Assurance & Process Engineering
• Ensure full compliance with industry standards (e.g., IPC-A-610, ISO 9001, ISO 13485/TS 16949 if applicable).
• Investigate root causes of SMT defects and implement Corrective and Preventive Actions (CAPA) to reduce scrap and rework.
• Collaborate with the NPI and R&D teams to ensure smooth transition of new products from design to mass production, including DFM (Design for Manufacturing) feedback.
• Drive continuous improvement using Lean Manufacturing and Six Sigma methodologies (5S, Kaizen, Kanban).
• Equipment Maintenance & Optimization
• Develop and enforce total productive maintenance (TPM) schedules for all SMT machinery to minimize machine downtime.
• Evaluate and recommend new SMT technologies, software upgrades, or capital equipment investments to enhance plant capabilities.
• Manage relationships with equipment vendors for technical support, spare parts inventory, and external servicing.
• Hire, train, mentor, and evaluate the performance of the SMT engineering and operations staff.
• Foster a culture of safety, quality-first mindset, and continuous learning within the department.
• Ensure all personnel strictly adhere to ESD (Electrostatic Discharge) and EHS (Environment, Health, and Safety) protocols.

What we offer

• Career growth opportunities through leadership development, technical training, and cross-functional project exposure.
• A competitive salary and range of benefits
• Be part of worldwide team with very big challenges ahead, which bring huge development opportunities for people with big career goals.

What we are looking for

• Education: Bachelor’s Degree in Electronics, Mechanical, Industrial Engineering, or a related field.
• Experience:
• o Minimum of 7–10 years of experience in PCB Assembly (PCBA) / EMS (Electronic Manufacturing Services) environments.
• o At least 3–5 years in a managerial or supervisory role overseeing SMT lines.
• Technical Skills:
• o Deep expertise with leading SMT equipment brands (e.g., Panasonic, Fuji, ASM/SIPLACE, Juki, or Yamaha).
• o Strong understanding of SMT processes, thermal profiling, solder paste printing, and optical inspection.
• o Thorough knowledge of IPC standards (IPC-A-610, J-STD-001).
• Soft Skills: Strong analytical problem-solving abilities, excellent leadership and communication skills, and the ability to work under pressure in a fast-paced environment.
• Preferred Qualifications
• Six Sigma Green or Black Belt certification.
• Experience with automated factory software (MES, ERP systems like SAP or Oracle).
• Background in automotive and aerospace electronics manufacturing.