Shift Incharge - Kiln / Raw Mill / Coal Mill / Cement Mill

Nuvoco Vistas Corporation (Nuvoco); Kachchh; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Nuvoco Vistas Corporation (Nuvoco) seeks an experienced Shift In-charge Production/Process to lead kiln and mill operations on a rotating shift. The role emphasizes process optimization, energy efficiency, and quality control within a cement plant environment.

The ideal candidate has 6–10 years in cement plants, with at least 3 years as CCR operator or senior operator on kiln and mills, and must coordinate with service departments to resolve shift-related issues.

Qualifications

• 6-10 years in a cement plant, with at least 3 years as CCR operator or senior operator on kiln and mills.
• Strong knowledge of kiln and mills operations and process controls.
• Willing to coordinate with service departments for shift-related problems.

Responsibilities

• Oversee Kiln (pyro-processing) and Mills operations during shifts.
• Analyze operational parameters and trends to identify improvements.
• Aim to reduce specific power consumption and heat consumption with stable operation.
• Supervise refractory and castable work during kiln shutdown.
• Achieve KPIs in the shift (TPH, Blaine, power consumption, PSC/CTO & PPC circuits).
• Ensure minimal stoppages through preventive actions and data-driven decisions.
• Train down-line personnel including contractors.
• Maintain QMS, EMS & OHSAS compliance.

Skills

Kiln operation

Mills operation

Shift coordination

Problem analysis

Education

B.Sc./M.Sc., Diploma Cement Technology or BE/BTech Chemical

Job description

Shift In-charge Production/Process

Designation : Asst. Manager -Production/Process

Qualification: B.Sc. M.Sc. ,Diploma Cement Technology Or BE /B. Tech Chemical

Experience: 6 - 10 years in a cement plant, with at least 3 years as CCR operator or senior operator on kiln and mills

Job Profile : Shift In charge (Kiln (pyro-processing), Raw Mill, Coal Mill, Cement Mill)

1. Should have good command of Kiln operation as well as mills operations.
2. Should be able to coordinate with the service departments concerned for shift related problems.
3. Must have analytical understanding to analyze the operational problems from the parameters and trends
4. Should have good knowledge of process also so that he can optimize productivity, reduce specific power consumption and specific heat consumption by smooth and stable operation.
5. During Kiln shutdown, will have to supervise refractory and castable work in Kiln and Preheater
6. Achieve KPIs in the shift like TPH, Blaine, power consumption, reliability of PSC/CTO & PPC- I&II circuits
7. To ensure minimum stoppages by corrective and timely preventive actions by anticipating the behavior of the circuits based on the data available in CCR/ at site.
8. Drop test of all WFs/BWs/SFMs
9. Follow operational and maintenance practices to ensure pollution free operation of the circuits.
10. Training of down line persons including contractors.
11. Maintain & monitor QMS, EMS & OHSAS.
12. Responsible for internal control effectiveness monitoring for the processes in the domain of job responsibility
13. Ensure training on safety and site supervision so as to achieve zero non lost time accident both for employees and contractors.
14. Coordinate with other department for smooth functioning of plants aiming towards zero breakdowns and zero accident hours.
15. Well knowledge of LEAP-O
16. Ensure the trouble shooting during shift operation & fault finding
17. Well knowledge of trend analysis & process parameter.