Job Summary
We are looking for a skilled and experienced Service Engineer with a 1-3 years of experience in servicing, testing, and repairing Battery Packs (Li-ion/Li-Po) used in electronic and electric mobility products. The candidate will be responsible for troubleshooting, diagnosis, repair, testing, and ensuring quality standards for serviced battery packs.
Key Responsibilities
- Troubleshoot and service battery packs, including:
- Li-ion / Li-Po Battery Packs
- Battery Management Systems (BMS)
- Cell modules and cell balancing circuits
- Charging/discharging circuits and connectors
- Perform component-level and module-level repairs on Battery Pack PCBs and BMS boards.
- Diagnose and rectify issues related to individual cells, cell groups, and pack-level faults.
- Conduct cell voltage, internal resistance, capacity, and impedance testing.
- Perform charge/discharge cycle testing and battery health/performance evaluation.
- Analyze electrical, mechanical, and communication-related issues in battery packs.
- Identify and handle battery safety issues such as swelling, overheating, short circuits, and thermal runaway risks as per safety protocols.
- Conduct functional testing and quality verification after repair/rebuild activities.
- Maintain service records, repair reports, and failure analysis documentation for battery packs.
- Coordinate with Quality, Engineering, and Production teams for recurring failure analysis and corrective actions.
- Ensure adherence to ESD, IPC, and battery safety standards during repair activities.
- Follow proper battery handling, storage, transportation, and disposal guidelines in compliance with safety and regulatory standards.
- Support field service teams with technical troubleshooting and battery-related issue resolution.
- Manage spare parts inventory (cells, BMS boards, connectors, wiring harnesses) and ensure proper utilization of service materials.
Required Skills
- Hands-on experience in servicing and repairing Li-ion/Li-Po battery packs.
- Good understanding of Battery Management Systems (BMS), cell balancing, and charge/discharge protocols.
- Good understanding of electronic circuits, PCB troubleshooting, and soldering/rework techniques.
- Experience using testing equipment such as Multimeters, Power Supplies, Battery Testers/Analyzers, and Internal Resistance Testers.
- Knowledge of ESD handling, electronic assembly standards, and battery safety standards.
- Awareness of battery safety precautions, including handling of damaged/swollen cells.
- Good communication and reporting skills.
Educational Qualification
ITI in Electronics or related field. equipment.
Experience Highlights
Experience in EV, UPS, or portable electronics battery servicing is a plus.
Key Competencies
- Problem-solving and analytical skills
- Attention to detail, especially regarding battery safety
- Customer-focused approach
- Teamwork and collaboration
- Time management
- Technical troubleshooting expertise
Qualification
- 1-3 years of experience in battery pack servicing, testing, or assembly.
- Experience in manufacturing/service industry.
- Experience working with Li-ion/Li-Po battery packs, BMS units, and battery testing