Senior Robot and Virtual Commissioning Engineer

Quadruple; Chennai District; On-site; INR 2,500,000 - 5,000,000; Full time

Job summary

Quadruple in Chennai, India seeks a Senior Robot Virtual Commissioning Engineer to program, simulate, test, and virtually commission industrial robotic cells.

You will lead robot programming for FANUC, ABB, Kawasaki, develop motion paths, integrate with PLCs and HMI, and validate safety.

The role requires 5-6 years in robotics/automation, expertise in virtual commissioning tools like RoboGuide/RobotStudio, and strong collaboration with controls and manufacturing teams.

Qualifications

• Degree in Robotics, Mechatronics, Electrical, Electronics, Mechanical, Automation, or related engineering discipline.
• 5-6 years of relevant robotics/automation experience.
• Strong experience with FANUC ROBOGUIDE, ABB RobotStudio, and/or Kawasaki K-Roset.
• Experience with FANUC TP/HandlingTool, ABB RAPID/RobotWare, and/or Kawasaki programming.
• Knowledge of FANUC DCS, ABB SafeMove, or Kawasaki safety systems.
• Experience with virtual commissioning tools such as Process Simulate, MCD, SIMIT, or PLCSIM Advanced.
• Knowledge of PROFINET, PROFIsafe, OPC UA, TCP/IP, and robot-PLC integration.
• Strong understanding of industrial robot safety.

Responsibilities

• Program and optimize FANUC, ABB, and/or Kawasaki robots.
• Develop robot motion paths, cell routines, and tool-control logic.
• Integrate robots with PLC, HMI, sensors, and peripheral equipment.
• Configure robot safety functions and safe operating zones.
• Develop and maintain 3D simulation and virtual commissioning models.
• Support software-in-the-loop and hardware-in-the-loop testing.
• Execute virtual FAT for various test scenarios.
• Analyze robot collisions, reachability, and cycle time.
• Support PLC/robot handshakes and industrial communication.
• Prepare simulation models, robot backups, vFAT reports, issue trackers, and technical documentation.
• Guide junior engineers and coordinate with controls, mechanical, and manufacturing teams.

Skills

Robotics

Automation

Safety systems

Education

Bachelor’s or Master’s in Robotics/Mechatronics/Electrical/Automation

Tools

FANUC ROBOGUIDE

ABB RobotStudio

Kawasaki K-Roset

FANUC TP/HandlingTool

ABB RAPID/RobotWare

Job description

We are looking for a Senior Robot Virtual Commissioning Engineer to program, simulate, test, and virtually commission industrial robotic manufacturing cells.

The role involves robot programming, PLC/robot integration, safety validation, simulation, virtual factory acceptance testing, cycle-time optimization, and commissioning support.

Requirements

Key Responsibilities

• Program and optimize FANUC, ABB, and/or Kawasaki robots.
• Develop robot motion paths, cell routines, and tool-control logic.
• Integrate robots with PLC, HMI, sensors, and peripheral equipment.
• Configure robot safety functions and safe operating zones.
• Develop and maintain 3D simulation and virtual commissioning models.
• Support software-in-the-loop and hardware-in-the-loop testing.
• Execute virtual FAT for automatic, manual, dry-run, and fault scenarios.
• Analyze robot collisions, reachability, and cycle time.
• Support PLC/robot handshakes and industrial communication.
• Prepare simulation models, robot backups, vFAT reports, issue trackers, and technical documentation.
• Guide junior engineers and coordinate with controls, mechanical, and manufacturing teams.

Requirements / Qualifications

• Degree in Robotics, Mechatronics, Electrical, Electronics, Mechanical, Automation, or related engineering discipline.
• 5-6 years of relevant robotics/automation experience.
• Strong experience with FANUC ROBOGUIDE, ABB RobotStudio, and/or Kawasaki K-Roset.
• Experience with FANUC TP/HandlingTool, ABB RAPID/RobotWare, and/or Kawasaki programming.
• Knowledge of FANUC DCS, ABB SafeMove, or Kawasaki safety systems.
• Experience with virtual commissioning tools such as Process Simulate, MCD, SIMIT, or PLCSIM Advanced.
• Knowledge of PROFINET, PROFIsafe, OPC UA, TCP/IP, and robot-PLC integration.
• Strong understanding of industrial robot safety.

Preferred Skills

• vFAT and fault-injection testing
• Cycle-time optimization
• Offline robot programming
• Digital twins
• Automotive/manufacturing environments
• Collaborative robot applications
• Experience leading technical teams

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.