Senior Process Engineer

Mega Engineering; Pune District; On-site; INR 650,000 - 1,100,000; Full time

Job summary

Mega Engineering in Pune seeks a Process Engineer to develop and validate process documents and design calculations for chemical and distillery projects. You will coordinate with instrumentation and mechanical teams to ensure safe, efficient plant operation.

The role emphasizes process fundamentals, equipment sizing, and the use of simulation tools to optimize performance and energy use in turnkey projects.

Qualifications

• Strong command over chemical process fundamentals.

Responsibilities

• Prepare and review PFDs, P&IDs, BFDs, and CLDs for various process units.

Skills

PFD/P&ID/BFD/CLD

Heat & mass balance

Distillation design

Equipment sizing: pumps & valves

Process simulation tools

AutoCAD

MS Excel

Process safety & regulatory compliance

Tools

Aspen Plus

HTRI

Job description

We offer Comprehensive Engineering, Design, Manufacturing, Automation, and Commissioning services for a wide spectrum of industries including Chemical, Process, Distillery, Environmental, and more.

With a strong foundation built on years of expertise and a commitment to delivering innovative, technology-driven solutions,Mega Engineeringspecialises in providing customized end-to-end project solutions across the globe. Our capabilities span across Process Automation, Industrial IoT (IIoT) Integration, Electrical Control Panels, and SCADA Systems — all tailored to enhance operational efficiency, optimize resource utilization, and ensure seamless process control.

• 1. Process Automation for Chemical, Pharma, and Food Industries
• 2. Distillery Process Automation (Grain and Molasses-based Plants)
• 6. Industrial Control Panels (MCC, PCC, PLC, VFD)
• 7. Data Logging, Monitoring, and Reporting Solutions
• 8. System Integration with Existing Plants for Digital Transformation

At Mega, we go beyond delivering products — we provide performance-driven, future-ready solutions that enable industries to maximize productivity, drive sustainability, and enhance profitability.

Job Description

KeyResponsibilities:

• Prepare and review PFDs, P&IDs, BFDs, and CLDs for various process units.
• Develop and validate heat and mass balance (HMB) for process schemes.
• Assist in basic and detailed engineering for distillation, evaporation,fermentation, and dehydration systems.
• Size and select equipment such as heat exchangers, pumps, control valves, andother bought-out items.
• Coordinate with the instrumentation and mechanical teams forinterdisciplinary engineering inputs.
• Prepare technical specifications and equipment datasheets.
• Participate in HAZOP, design reviews, and client meetings.
• Support procurement by providing technical evaluation of vendor offers.
• Assist in plant commissioning, troubleshooting, and performance monitoring ifrequired.
• Ensure adherence to process safety standards and regulatory compliance.

Requirements

TechnicalSkills Required:

• Strong command over chemical process fundamentals.
• Proficient in preparation and interpretation of PFD, PID, BFD, CLD.
• Knowledge of pump & control valve sizing and selection.
• Understanding of heat exchangers and distillation column design.
• Familiarity with steam economy systems, MEE, bio-digesters, CBG units, etc.
• Exposure to software tools like AutoCAD, MS Excel, and process simulationtools (e.g., Aspen Plus / HTRI – optional).

Preferred Experience:

• 3–4 years in a process engineering role preferably in distillery, ethanol,fermentation, or bioenergy sector.
• Experience working with turnkey engineering companies.

SoftSkills:

• Excellent analytical and problem-solving skills.
• Effective communication and coordination abilities.
• Proactive and result-oriented mindset.