Senior Manager-Quality Control

Zen Technologies; Hyderabad; On-site; INR 800,000 - 1,500,000; Full time

Job summary

Zen Technologies is seeking a Quality Lead to oversee incoming, in-process and final inspection of mechanical components and assemblies. You will establish robust QC procedures aligned with engineering drawings and product specs, guiding GD&T, tolerances and critical-to-quality parameters.

The role requires hands-on measurement with CMM and precision instruments, plus strong NCR and CAPA management and supplier QA leadership.

Qualifications

• Strong expertise in mechanical quality control and QA within manufacturing environments.
• In-depth knowledge of mechanical manufacturing processes including CNC and conventional machining, fabrication, sheet metal, welding and assembly.
• Advanced understanding of engineering drawings, GD&T, tolerances and inspection methodologies.
• Hands-on inspection experience with CMM, Vernier calipers, micrometers and height gauges.
• Strong experience in incoming, in-process and final inspection management.
• Expertise in NCR management, RCA, CAPA and defect prevention.
• Proven supplier quality management experience, supplier audits and process improvement.
• Solid knowledge of ISO 9001:2015, quality systems, audit management and documentation.

Responsibilities

• Lead all incoming, in-process and final quality inspection activities for mechanical components and assemblies.
• Develop and improve QC procedures, plans and acceptance criteria per drawings and specs.
• Provide guidance on GD&T, tolerances and critical-to-quality parameters.
• Ensure proper measurement systems and calibration controls across inspection tools.
• Monitor quality KPIs, MIS reporting and drive continuous improvement.
• Coordinate with Production, Engineering, Design and Suppliers for CAPA closure.
• Lead supplier quality initiatives including evaluations and audits.
• Mentor and develop QC team and ensure resource planning.
• Prepare and present quality performance reports to senior management.

Skills

Quality control

GD&T

CMM

NCR management

Supplier QA

ISO 9001

MIS reporting

Leadership

Education

BE/BTech in Mechanical/Production/Manufacturing

Quality Management / Six Sigma / Lean (advantage)

Tools

CMM

Vernier calipers

Micrometers

Height gauges

Bore gauges

Job description

• Lead and oversee all incoming, in-process and final quality inspection activities for mechanical components, machined parts, fabricated structures, sheet-metal items, welded assemblies and mechanical sub-assemblies.
• Establish, implement and continuously improve quality control procedures, inspection standards, quality plans and acceptance criteria in line with engineering drawings and product specifications.
• Provide technical guidance on engineering drawings, GD&T, dimensional tolerances and critical-to-quality parameters.
• Ensure effective implementation of inspection methodologies, measurement systems and calibration controls for all mechanical inspection equipment and instruments.
• Develop and monitor departmental quality KPIs, including rejection rates, rework, supplier defects, inspection efficiency and customer complaints.
• Drive effective NCR management, root cause analysis and CAPA closure in coordination with Production, Engineering, Design, Procurement and suppliers.
• Lead supplier quality management initiatives, including supplier evaluations, process audits, quality reviews and corrective action implementation.
• Identify recurring quality issues and drive process improvement initiatives to minimize defects, rework, material rejection and production losses.
• Ensure compliance with ISO 9001:2015 and applicable customer-specific quality requirements, supporting internal, external and customer audits.
• Establish robust quality documentation, inspection records, traceability systems and reporting mechanisms to ensure audit readiness.
• Collaborate with Production and Engineering teams to ensure quality is integrated across product development, manufacturing and assembly processes.
• Lead, mentor and develop the QC team, including engineers, inspectors and supervisors, ensuring effective resource planning and technical capability development.
• Review quality performance periodically and present MIS reports, improvement initiatives and critical quality concerns to senior management.
• Drive a culture of quality ownership, accountability and continuous improvement across manufacturing operations.

Required Skills

• Strong expertise in mechanical quality control and quality assurance within manufacturing environments.
• In-depth knowledge of mechanical manufacturing processes, including CNC machining, conventional machining, fabrication, sheet metal, welding, assembly and surface treatment.
• Advanced understanding of mechanical engineering drawings, GD&T, dimensional tolerances and inspection methodologies.
• Hands-on expertise in dimensional inspection using instruments such as CMM, Vernier Calipers, Micrometers, Height Gauges, Bore Gauges and other precision measuring equipment.
• Strong experience in incoming, in-process and final inspection management.
• Expertise in NCR management, Root Cause Analysis, CAPA, defect prevention and continuous improvement methodologies.
• Proven experience in supplier quality management, supplier audits and process improvement.
• Strong knowledge of ISO 9001:2015, quality systems, audit management and documentation practices.
• Experience in quality KPI monitoring, MIS reporting and data-driven decision-making.
• Strong leadership, stakeholder management, team development and problem-solving capabilities.

Education & Qualification

B.E. / B.Tech in Mechanical, Production or Manufacturing Engineering.

Postgraduate qualifications or certifications in Quality Management, Six Sigma, Lean Manufacturing or related disciplines will be an added advantage.