Senior Manager - Quality

Extreme Media; Vapi; On-site; INR 2,500,000 - 4,500,000; Full time

Job summary

Extreme Media seeks a seasoned Quality leader to own end-to-end quality in its LED manufacturing plant in Vapi. You will oversee IQC, IPQC and OQC, drive reductions in defects and COPQ, and implement PFMEA, Control Plans, SPC, RCA, CAPA and 8D.

You will lead Six Sigma/DMAIC and Lean initiatives, manage supplier and customer quality, and support NPD/NPI, product validation and process quality activities. Strong shop-floor leadership and ISO-QMS experience are essential.

Qualifications

• BE/B.Tech/Diploma in Electrical, Electronics, Mechanical or Production Engineering required.
• 12+ years of experience in manufacturing quality, preferably in LED, lighting, electronics, electrical or automotive manufacturing.
• Strong hands-on experience in Plant/Process/Product Quality.
• Knowledge of PFMEA, Control Plan, SPC, MSA, 8D, CAPA, RCA and Poka-Yoke.
• Exposure to Six Sigma, DMAIC, KAIZEN and Lean Manufacturing.
• Experience in Supplier Quality, Customer Quality and QMS/ISO.
• Strong shop-floor and team-management experience.

Responsibilities

• Lead overall Quality for the LED manufacturing plant covering IQC, IPQC and OQC.
• Drive reduction in rejection, PPM, rework, scrap and COPQ.
• Implement and monitor PFMEA, Control Plans, SPC, RCA, CAPA and 8D.
• Drive Poka-Yoke, KAIZEN, Six Sigma/DMAIC and continuous improvement initiatives.
• Manage customer complaints, supplier quality and quality audits.
• Support NPD/NPI, product validation and process quality activities.
• Monitor quality KPIs and ensure corrective actions and process improvements.
• Lead, train and develop the Quality team.
• Ensure QMS/ISO compliance and effective quality documentation.

Skills

Quality leadership

Shop-floor quality

Process quality

Team management

Quality analytics

Education

BE/B.Tech in Electrical/Electronics/Mechanical/Production Engineering

Tools

PFMEA

Control Plans

SPC

MSA

8D

CAPA

RCA

Poka-Yoke

Job description

Role & responsibilities

• Lead overall Quality for the LED manufacturing plant covering IQC, IPQC and OQC.
• Drive reduction in rejection, PPM, rework, scrap and COPQ.
• Implement and monitor PFMEA, Control Plans, SPC, RCA, CAPA and 8D.
• Drive Poka-Yoke, KAIZEN, Six Sigma/DMAIC and continuous improvement initiatives.
• Manage customer complaints, supplier quality and quality audits.
• Support NPD/NPI, product validation and process quality activities.
• Monitor quality KPIs and ensure corrective actions and process improvements.
• Lead, train and develop the Quality team.
• Ensure QMS/ISO compliance and effective quality documentation.

Preferred candidate profile

• BE/B.Tech/Diploma in Electrical, Electronics, Mechanical or Production Engineering.
• 12+ years of experience in manufacturing quality, preferably in LED, lighting, electronics, electrical or automotive manufacturing.
• Strong hands-on experience in Plant/Process/Product Quality.
• Working knowledge of PFMEA, Control Plan, SPC, MSA, 8D, CAPA, RCA and Poka-Yoke.
• Exposure to Six Sigma, DMAIC, KAIZEN and Lean Manufacturing.
• Experience in Supplier Quality, Customer Quality and QMS/ISO.
• Strong shop-floor and team-management experience.
• Location: Vapi, Gujarat.