Senior Executive - Quality Assurance

Ashirvad Pipes Private Limited; Attibele; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Ashirvad Pipes Private Limited is seeking a Quality Management Lead to oversee all quality-related activities at the IM Plant. You will ensure compliance with QMS requirements and drive continuous quality improvement, including defect reduction and process capability enhancements.

Responsibilities include establishing process controls for Injection Molding, leading audits, handling customer quality issues, and mentoring quality inspectors.

Qualifications

• Bachelor's/Diploma in Plastics Eng from CIPET or MSc in Polymer Science.
• 5–8 years in Quality Assurance/Quality Control in manufacturing.
• Minimum 3 years in Injection Molding operations.

Responsibilities

• Quality lead for IM Plant; drive QMS adherence and quality improvement.
• Monitor KPIs, defects, COPQ; implement corrective actions.
• Lead internal and external audits and CAPA processes.
• Mentor quality inspectors and engineers; promote continuous improvement.

Skills

Leadership

Problem-solving

Analytical thinking

Communication

Stakeholder management

Education

Bachelors/Diploma in Plastics Eng (CIPET)

MSc in Polymer Science or related field

Tools

APQP

PPAP

FMEA

SPC

MSA

Control Plans

RCA

8D

CAPA

Job description

Roles and Responsibility:

Quality Management Lead all quality-related activities for the IM Plant. Ensure adherence to Quality Management System (QMS) requirements and company quality standards. Monitor and improve product quality performance through effective quality planning and control. Drive defect reduction and process capability improvement initiatives.

Process Quality Assurance

Establish and maintain process controls for Injection Molding operations. Monitor key quality parameters and implement corrective actions when deviations occur. Conduct process audits and ensure compliance with standard operating procedures (SOPs). Validate process changes and support new product introductions.

Customer Quality Management

Handle customer quality issues, complaints, and corrective action implementation. Lead root cause analysis using quality tools such as 8D, 5 Why, Fishbone Diagram, and CAPA. Ensure timely closure of customer complaints and quality concerns. Participate in customer audits and support customer quality requirements.

Team Leadership

Guide and mentor quality inspectors and quality engineers assigned to the IM Plant. Conduct training on quality standards, inspection methods, and problem-solving techniques. Promote a culture of quality awareness and continuous improvement.

Data Analysis & Reporting

Monitor quality KPIs such as PPM, rejection rates, customer complaints, COPQ, and audit findings. Prepare and present quality performance reports to management. Drive actions based on trend analysis and operational data.

Audit & Compliance

Lead internal audits and facilitate external/customer audits. Ensure compliance with ISO 9001, IATF 16949 (if applicable), and other relevant standards. Support management reviews and closure of audit non-conformities.

Continuous Improvement

Lead quality improvement projects using Lean, Six Sigma, Kaizen, and problem-solving methodologies. Work closely with Production, Engineering, Maintenance, and Supply Chain teams to improve overall plant performance. Drive cost reduction initiatives related to quality losses and rework.

Role Specific Competencies:

Bachelor's Degree/Diploma in Plastics Engineering from CIPET / MSc in Polymer Science or related field 5–8 years of experience in Quality Assurance/Quality Control within a manufacturing environment and Minimum 3 years of experience in Injection Molding operations. Injection Molding process knowledge. Quality tools: APQP, PPAP, FMEA, SPC, MSA, Control Plans. Root Cause Analysis (RCA), 8D, CAPA. Statistical analysis and quality reporting. Internal and external audit management.

Behavioral Competencies

Strong leadership and team management skills. Excellent problem-solving and analytical ability. Effective communication and stakeholder management. Result-oriented and proactive approach. Ability to work under pressure and manage multiple priorities.

Ashirvad Pipes has been the benchmark of quality in the Indian water management industry since 1998. We adhere to the highest international standards set for manufacturing products for potable water supply through smart solutions and intelligent technologies that ensure sustainability and convenience. Ashirvad provides wide range of solutions for Building, Agriculture, Industrial and Infrastructure applications. With over 5 decades of history, our journey is all about providing people around the world with advanced plastic piping systems that is sustainable, innovative, and follow international standards of quality certifications. Innovation is the way of life for Ashirvad. From introducing 'The unique Wirelock system' in uPVC Column Pipes, to launching the Yellow Seal Technology in India for the first time, Ashirvad has always been at the forefront of technology.