Assistant Manager - Testing & Validation

Ashirvad Pipes Private Limited; Bengaluru; On-site; INR 2,400,000 - 3,600,000; Full time

Job summary

Ashirvad Pipes Private Limited in Bengaluru seeks a technically strong Assistant Manager - Testing & Validation to lead NPD testing, QA/QC, method development, and validation, ensuring ISO/IEC 17025 and NABL compliance across the lab.

You will oversee lab operations, calibrations, MU, 5S, and continuous improvement, mentor teams, collaborate with R&D, Quality, and Manufacturing, and sign off test reports as required.

Qualifications

• Bachelor’s or master’s degree in polymer science/engineering or related field.
• 5–8 years of experience in polymer testing, QA/QC and method development.
• Experience with ISO/IEC 17025, NABL, and laboratory quality systems.
• Hands-on with advanced polymer characterization techniques (FTIR, DSC, TGA, DMA, SEM-EDX, XRF).
• Strong data analysis, technical reporting, and cross‑functional collaboration.

Responsibilities

• Lead testing, QC, analytics, and validation for NPD projects per Stage & Gate Process.
• Demonstrate deep knowledge of polymer materials and products (uPVC, CPVC, solvent cement).
• Perform and supervise polymer testing using UTM, impact testers, MFI, DSC, TGA, DMA, XRF, SEM-EDX, and related tools.
• Support investigations, IP-related testing, benchmarking, and root cause analysis.
• Provide SME for QA/QC analysis, product validation, and process improvements.
• Collaborate with R&D, Innovation, Quality, Manufacturing, and external partners to meet project goals.
• Oversee annual maintenance, calibration, and verification of lab equipment.
• Review/test reports, records, and ensure data integrity and traceability.
• Lead ISO/IEC 17025 implementation and NABL accreditation activities, 5S, and safety initiatives.

Skills

Polymer characterization

Lab leadership

Quality systems

Statistical analysis

MS Excel

Technical reporting

Education

Bachelor’s/Master’s in Polymer Eng/Science or Plastic Tech or Chemical Eng

Tools

UTM

Charpy/Izod

DSC

TGA

DMA

SEM-EDX

XRF

Capillary Rheometer

Weathering Tests

LMS

Job description

Role Summary

Role Summary: The Assistant Manager - Testing & Validation is responsible for leading testing, analytics, quality control, method development and validation, and validation activities for New Product Development (NPD) projects in line with the Aliaxis Innovation Model (AIM), from concept to successful market launch. The role manages laboratory testing, product qualification, benchmarking, plant issue investigations, failure analysis, counterfeit product identification, and Intellectual Property (IP)-related testing while ensuring compliance with ISO/IEC 17025 and NABL requirements. The incumbent oversees day-to-day laboratory operations, resource planning, calibration and validation programs, measurement uncertainty (MU), Green Pathway initiatives, laboratory capability enhancement, and the development, validation, and standardization of new test methods. As an authorized signatory in the absence of the Laboratory Manager, the role is responsible for reviewing and approving test reports and maintaining the accuracy, reliability, and integrity of laboratory data and records. Additionally, the position drives 5S, laboratory housekeeping, safety, and continuous improvement initiatives to maintain an efficient, compliant, and audit-ready laboratory environment. The role provides technical leadership and subject matter expertise to R&D-Innovation, Quality, Manufacturing, and Global Aliaxis teams, with hands‑on expertise in advanced polymer characterization techniques including FTIR, DSC, TGA, DMA, SEM-EDX, XRF, Capillary Rheometry, and Weathering Testing, along with strong knowledge of UTM, Charpy and Izod Impact Testing, HDT/VST, MFI, viscosity testing, and other polymer testing and characterization methods. Strong project management, communication, data analysis, Excel, PowerPoint, and presentation skills are essential for delivering high-quality technical outcomes and supporting innovation, product quality, and business growth.

Roles and Responsibility

• Lead testing, quality control, analytics, and validation activities for New Product Development (NPD) projects in accordance with the Stage & Gate Process, ensuring timely execution from concept through product launch.
• Demonstrate strong technical knowledge of polymer materials, processing technologies, and product performance requirements, with expertise in uPVC & CPVC pipes and fittings, solvent cement, water storage tanks, and other polymer-based products.
• Independently perform, supervise, and interpret a wide range of polymer testing and characterization activities, including UTM, Charpy & Izod Impact, HDT/VST, MFI, Capillary Rheometer, Weathering (Q-SUN/Xenon), Fusion Study, Viscosity, XRF, DSC, TGA, DMA, SEM-EDX, and other advanced material characterization techniques.
• Support plant issue investigations, failure analysis, counterfeit product identification, intellectual property (IP)-related testing, material qualification, benchmarking studies, and root cause analysis to support business and quality objectives.
• Provide subject matter expertise for QA/QC analysis, NPD projects, product validation, process improvement initiatives, and technical problem-solving activities.
• Collaborate closely with R&D, Innovation, Quality, Manufacturing, Procurement, and external partners to achieve project objectives and deliver high-quality technical outcomes.
• Manage annual maintenance, calibration, intermediate checks, performance verification, and preventive maintenance of laboratory equipment as per approved schedules.
• Review, validate, and maintain test reports, technical records, raw data registers, equipment logbooks, trend charts, and laboratory documentation to ensure data integrity and traceability.
• Lead and support implementation, maintenance, and continual improvement of the ISO/IEC 17025 Laboratory Quality Management System, including:
  • Ensuring SOPs are current, available, and consistently followed.
  • Compliance with latest ASTM, ISO, BIS, and other applicable standards.
  • New test method development and validation.
  • Measurement Uncertainty (MU) estimation and maintenance.
  • Proficiency Testing (PT) and Inter-Laboratory Comparison (ILC) participation.
  • SRM/IRM testing and control chart monitoring.
  • Raw data, master register, and report verification.
  • LMS maintenance and documentation control.
  • Verification of calibration certificates and quality records.
  • Repeat/replicate testing and investigation of abnormal results.
  • Closure of non-conformances arising from internal and external audits.
• Lead NABL accreditation activities and support Green Pathway initiatives to strengthen laboratory compliance, sustainability, and operational excellence.
• Ensure adequate inventory and availability of laboratory consumables, spare parts, reference materials, and testing resources.
• Drive 5S implementation, laboratory housekeeping, safety compliance, and continuous improvement initiatives to maintain an organized, efficient, safe, and audit-ready laboratory environment.
• Plan, coordinate, and execute laboratory activities in the absence of the Laboratory Manager and act as authorized signatory for reports and laboratory records as delegated.
• Lead assigned laboratory sections to ensure safe, efficient, and quality-compliant operations while achieving testing, project, and business objectives.

Skills and Competencies

• 6 - 8 Yrs of relevant experience Bachelor's /Master’s degree in disciplines related to Polymer Engineering/Science, Plastic Technology, Chemical Engineer
• Strong knowledge of polymer materials, polymer processing, product performance, and material characterization techniques.
• Good understanding of uPVC, CPVC, solvent cement, water storage tanks, and other polymer-based products.
• Sound knowledge of ASTM, ISO, BIS, and other relevant testing standards.
• Strong understanding of ISO/IEC 17025:2017, NABL accreditation requirements, laboratory quality systems, and Measurement Uncertainty (MU) principles.
• Knowledge of failure analysis, benchmarking, counterfeit product identification, intellectual property (IP)-related testing, root cause analysis, and product validation.
• Understanding of statistical analysis, data interpretation, trend analysis, and technical reporting methodologies.
• Hands‑on expertise in advanced polymer characterization techniques including FTIR, DSC, TGA, DMA, SEM-EDX, XRF, Weathering Tests (Q-SUN–Xenon & UV), Capillary Rheometer.
• Knowledge of interpreting results from Universal Testing Machines (UTM), Charpy & Izod Impact Testers, HDT/VST Testers, Melt Flow Index (MFI) Testers, Viscosity Testing Equipment, Fusion Studies and other polymer testing instruments.
• Experience in test method development, method validation, troubleshooting, and laboratory investigations.
• Proficiency in calibration, intermediate checks, performance verification, and preventive maintenance of laboratory equipment.
• Experience in proficiency testing (PT), inter-laboratory comparison (ILC) programs, SRM/IRM testing, and laboratory quality assurance activities.
• Strong leadership, planning, project management, and execution capabilities.
• Excellent problem-solving, analytical, and decision‑making skills.
• Effective communication, stakeholder management, and cross‑functional collaboration skills.
• Ability to manage multiple projects and deliver results within agreed timelines.
• Proficiency in Microsoft Excel, PowerPoint, Canva, Laboratory Management Systems (LMS), and other data analysis and presentation tools.
• Capability to lead assigned laboratory sections, mentor team members, and drive continuous improvement, 5S, safety, and operational excellence initiatives.

Ashirvad Pipes has been the benchmark of quality in the Indian water management industry since 1998. We adhere to the highest international standards set for manufacturing products for potable water supply through smart solutions and intelligent technologies that ensure sustainability and convenience. Ashirvad provides wide range of solutions for Building, Agriculture, Industrial and Infrastructure applications. With over 5 decades of history, our journey is all about providing people around the world with advanced plastic piping systems that is sustainable, innovative, and follow international standards of quality certifications. Innovation is the way of life for Ashirvad. From introducing ‘The unique Wirelock system’ in uPVC Column Pipes, to launching the Yellow Seal Technology in India for the first time, Ashirvad has always been at the forefront of technology.