Senior Engineer Maintenance

101162 Johnson Electric Private Limited – Manufacturing; India; On-site; INR 450,000 - 700,000; Full time

Job summary

Johnson Electric Private Limited – Manufacturing seeks a Maintenance Engineer to troubleshoot injection molding machines and related systems, ensuring high machine availability. You will lead preventive maintenance planning, update work instructions, and drive continuous improvement.

Your role covers electrical/electronic diagnostics, sensors, VFD/PLC/HMI, vision systems, and take-out robots installation, with hands-on maintenance and root-cause analysis to reduce downtime.

Qualifications

• Bachelor’s degree in electrical and electronics field required.
• 5+ years of experience in Injection Molding maintenance (Mechanical and Electrical).
• Strong troubleshooting knowledge across electrical, hydraulic, and pneumatic systems.

Responsibilities

• Troubleshoot injection molding machines and accessories (MTC, HRC, feeding systems).
• Develop and execute Preventive Maintenance Master Plan and schedule.
• Perform daily maintenance and verify PM effectiveness; update work instructions if needed.
• Analyze downtime to identify root causes using Why-Why and TPM tools.
• Plan and implement predictive maintenance and new project design changes.
• Independently manage end-to-end C&S maintenance activities and improve machine availability.

Skills

Electrical circuits

Electronic circuits

Sensors

VFD

PLC

HMI

Vision system

Root cause analysis

TPM tools

MTTR/MTBF monitoring

Take-out robots installation

Education

B.E./B.Tech in Electrical & Electronics

Tools

MTC

HRC

Material feeding system

Take-out robots

Chillers

Job description

Come Innovate Motion with Us Maintenance Engineer – C&S responsible to trouble shoot and provide necessary actions in case of any issues with respect to injection molding machines, and the accessories like MTC, HRC, materials feeding system, hydraulic, Servo Controller, EOT cranes etc. Preventive Maintenance Master Plan and Schedule Preparation. Carry out the Daily maintenance and verify its effectiveness of PM done. Update the Preventive maintenance work instruction and check sheet as when required.

Key Responsibilities Ensure the production equipment is available for full production. Troubleshooting knowledge in Electrical and Electronic circuits, Sensors, VFD, PLC, HMI, Vision system. Daily down time analysis for root cause identification by Why- Why and TPM tools. Regularly inspects equipment to identify potential problems, performs routine maintenance tasks, and assists with scheduled maintenance activities. Monitoring the MTTR, MTBF and machine uptime, control the setup scrape. Check the life of the pneumatic and hydraulic system and plan for change. Support the process team to reduce the in-process scrape. Plan and execute the preventive maintenance effectively and close the observation within the time period. Plan & execute the predictive maintenance based on the machine manual and failure. Plan for New project implementation, Design change. Independently manage end-to-end C&S Maintenance activities. Plan and execute both Preventive and Predictive Maintenance programs effectively. Demonstrate strong expertise in Root Cause Analysis and implement appropriate Corrective Actions. Focus on continuous improvement initiatives to enhance machine availability and reduce spare part costs. Possess sound knowledge of C&S Spare Management. Good exposure in takeout Robots installation, Troubleshooting and Programing.

Education and Experience Bachelor’s degree in electrical and Electronics 5+ years of experience in Injection Molding maintenance – Mechanical and Electrical. Good Maintenance knowledge in MTC, HRC, Material feeding system, take out robots, chillers, Strong ability to work under pressure, flexible, reliable, team players. Good trouble shooting knowledge in electrical, hydraulic and pneumatic circuits. Good knowledge in spare management preventive & Predictive maintenance.

What we offer: Top-industry compensation and benefits package A unique opportunity to develop professionally; innovate & create Independent and interesting role where you contribute to driving business success A truly international work context.

Come join our global, inclusive & diverse team Our purpose is to improve the quality of life of everyone we touch through our innovative motion systems. We are a truly global team bound together by our shared values. Our culture is built on the diversity, knowledge, skills, creativity, and talents that each employee brings to the company. Our people are our company’s most valuable asset. We are committed to providing an inclusive, diverse, and equitable workplace where employees of different backgrounds feel valued and respected, regardless of their age, gender, race, ethnicity, or religious background. We are committed to inspiring our employees to grow, act with ownership, and find fulfillment and meaning in the work they do.

Come join our global, inclusive & diverse team Our purpose is to improve the quality of life of everyone we touch through our innovative motion systems. We are a truly global team bound together by our shared values. Our culture is built on the diversity, knowledge, skills, creativity, and talents that each employee brings to the company. Our people are our company’s most valuable asset. We are committed to providing an inclusive, diverse and equitable workplace where employees of different backgrounds feel valued and respected, regardless of their age, gender, race, ethnicity or religious background. We are committed to inspiring our employees to grow, act with ownership and find fulfilment and meaning in the work they do.

About Johnson Electric Group The Johnson Electric Group is a global leader in electric motors, actuators, motion subsystems and related electro-mechanical components. It serves a broad range of industries including Automotive, Smart Metering, Medical Devices, Business Equipment, Home Automation, Ventilation, White Goods, Power Tools, Lawn & Garden Equipment, Warehouse Automation, Liquid Cooling and Robotic joints. The Group is headquartered in Hong Kong and employs over 30,000 individuals in over 20 countries worldwide. Johnson Electric Holdings Limited is listed on The Stock Exchange of Hong Kong Limited (Stock Code: 179). For more information, visit johnsonelectric.com.

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