Senior Engineer - Process

101162 Johnson Electric Private Limited – Manufacturing; India; On-site; INR 1,500,000 - 2,100,000; Full time

Job summary

Johnson Electric Private Limited – Manufacturing in India seeks a Senior Engineer – Process to design, implement, and optimize manufacturing processes for high-speed assembly with cross-functional teams.

You will lead automation projects, manage PFMEA and control plans, drive Lean initiatives, and mentor Process/Automation Engineers while coordinating with maintenance, production, and global engineering teams.

Qualifications

• Bachelor's degree in mechanical, electrical or electronics engineering.
• 7–12 years of experience in high-speed small-component assembly.
• Strong expertise in automation, assembly machines, PLC/HMI, robotics/mechatronics.
• Exposure to IATF16949, Six Sigma, PFMEA, SPC, and MSA.

Responsibilities

• Lead development, validation, and roll-out of manufacturing processes per internal and customer standards.
• Drive automation initiatives—from concept design to commissioning—of high-speed assembly lines.
• Ensure process readiness before SOP; manage PFMEA, Control Plans, and process documentation.
• Lead feasibility studies, line layout design, cycle-time optimization, and cost-down initiatives.
• Boost plant productivity via Lean, Kaizen, Muda elimination, and digital manufacturing tools.
• Lead and develop a team of Process/Automation Engineers; collaborate with maintenance, quality, production, and global engineering teams.
• Manage CAPEX and OPEX budgets for processes, automation, and maintenance initiatives.

Skills

Automation

PLC/HMI

Robotics/Mechatronics

CAD knowledge

Problem-solving

Communication skills

Education

Bachelor’s degree in Mechanical / Electrical / Electronics Engineering

Tools

AutoCAD

Job description

Come Innovate Motion with Us The Senior Engineer process is responsible for designing, implementing, and optimizing manufacturing processes to ensure efficient production and high-quality products. This role involves working closely with cross-functional teams, including Engineering, Quality & production, to develop and improve processes that meet both customer and company requirements.

Your responsibilities will be to:

• Lead development, validation, and roll-out of manufacturing processes as per internal and customer standards.
• Drive automation initiatives—concept design, vendor management, buy-off, commissioning, and enhancement of high-speed assembly lines.
• Ensure process readiness before SOP, manage PFMEA, Control Plans, and process documentation.
• Lead feasibility studies, line layout design, cycle time optimisation, and cost-down initiatives.
• Drive plant productivity through Lean, Kaizen, Muda elimination, and digital manufacturing tools.
• Lead and develop a team of Process/Automation Engineers and work closely with Maintenance, Quality, Production, and global engineering teams.
• Manage CAPEX and OPEX budgets for process, automation, and maintenance initiatives.

Our requirements:

• Bachelor’s Degree in Mechanical / Electrical / Electronics Engineering.
• 7 to 12 years of experience in high-speed small-component assembly (automatic, semi-automatic, manual).
• Strong expertise in automation, assembly machines, PLC/HMI, robotics/mechatronics.
• Good CAD knowledge; strong problem-solving and communication skills.
• Exposure to IATF16949, Six Sigma, PFMEA, SPC, MSA.

Come join our global, inclusive & diverse team

Our purpose is to improve the quality of life of everyone we touch through our innovative motion systems. We are a truly global team bound together by our shared values. Our culture is built on the diversity, knowledge, skills, creativity, and talents that each employee brings to the company. Our people are our company’s most valuable asset. We are committed to providing an inclusive, diverse, and equitable workplace where employees of different backgrounds feel valued and respected, regardless of their age, gender, race, ethnicity, or religious background. We are committed to inspiring our employees to grow, act with ownership, and find fulfillment and meaning in the work they do.

About Johnson Electric Group

The Johnson Electric Group is a global leader in electric motors, actuators, motion subsystems and related electro-mechanical components. It serves a broad range of industries including Automotive, Smart Metering, Medical Devices, Business Equipment, Home Automation, Ventilation, White Goods, Power Tools, Lawn & Garden Equipment, Warehouse Automation, Liquid Cooling and Robotic joints. The Group is headquartered in Hong Kong and employs over 30,000 individuals in over 20 countries worldwide. Johnson Electric Holdings Limited is listed on The Stock Exchange of Hong Kong Limited (Stock Code: 179). For more information, visit johnsonelectric.com.