Senior Engineer - Design COE EV

Mahindra Group; Chennai District; On-site; INR 600,000 - 900,000; Full time

Job summary

Mahindra Group in Chennai invites an experienced powertrain design engineer to join our team. You will design and optimize ICE, transmission and e-powertrain components, and release 3D models and drawings using CATIA or UG NX.

You will also support CAE/CFD analyses, prepare BOMs and documentation, and coordinate with suppliers and manufacturing to ensure quality, cost, and on-time delivery.

Qualifications

• BE/ME in Mechanical, Automobile or Mechatronics is required.
• 3–5 years of design experience in powertrain or engine subsystems.
• Experience with UG NX or CATIA for 3D modeling and drawings.

Responsibilities

• Design and develop powertrain systems including ICE, manual transmission, and e-powertrain.
• Create and release 3D models and drawings using CATIA or UG NX.
• Perform gear, shaft, bearing and sub-system design optimizations.
• Support CAE, CFD, Romax and KISSsoft analyses for validation and performance.
• Prepare BOMs, specs, and release documentation.
• Coordinate with cross-functional teams to resolve development and production issues.

Skills

Liaisoning/Networking skills

Good communication skills

GD&T fundamentals

Tolerance stack-up analysis

DFMEA/DFC/DFM/DFS knowledge

Interpret CAE/CFD results

3D modelling & 2D drawing prep

Education

BE/ME (Mechanical, Automobile & Mechatronics)

Tools

UG NX

CATIA

AUTOCAD

Job description

Responsibilities & Key Deliverables

Design and develop powertrain systems, including ICE, Manual Transmission, E-Powertrain, Battery Pack, and Motor assemblies.
Create, modify, and release 3D models, assemblies, and engineering drawings using CATIA or UG NX.
Perform detailed design and optimization of gears, shafts, bearings, and transmission sub-systems.
Conduct gear sizing, ratio selection, strength calculations, and micro-geometry optimization to meet performance targets.
Support CAE, CFD, Romax, and KISSsoft analyses for design validation, durability, thermal, and NVH performance.
Prepare and maintain BOMs, specifications, engineering standards, design guidelines, and release documentation.
Apply DFMEA, DFC, DFM, and DFS methodologies to ensure robust, manufacturable, and cost-effective designs.
Perform GD&T, tolerance stack-up analysis, CMM report review, and engineering detailing activities to ensure drawing quality.
Coordinate with cross-functional teams, suppliers, and manufacturing plants to resolve development, integration, and production issues.
Support vehicle and subsystem integration, manufacturing readiness, and continuous improvement initiatives to achieve quality, cost, and delivery objectives.
Should able to work on E-Powertrain components.
Should able to work on Battery pack layout and model its components

Experience

3 to 5 years

Industry Preferred

Automobile - OEM - Development Group, supplier

Qualifications

BE, ME ( Mechanical, Automobile and mechatronics)

General Requirements

• 1) Liasioning/Networking skills
• 2) Good communication skills
• 3) Openness to work in dynamic and demanding work conditions
• 1) Hands on experience on UG, CATIA, AUTOCAD Design of gasoline/Diesel Engine components (crankcase, crankshaft,camshaft, cylinder head)and E-powertrain
• 2) Over-all Engine , Engine Sub-systems and Components Design: Keeps pace with emerging trends and related application.
• 3) 3D modelling and 2D drg preperation
• 4 Strong fundamentals of GD&T and Tolerance stack up analysis
• 5) Proficient in base level calculations for engine components and systems
• 6) Knowledge of tolerance stack-up of complex assemblies
• 7) Should be able to interpret CAE / CFD results for required corrective actions
• 8) Knowledge in DFMEA, DFC, DFM and DFS
• 9) Documentation and presentation preparation for Guidelines/Audit

Our commitment to Diversity, Equity, and Inclusion

At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.
We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.
We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams. We are committed to ensuring an accessible and inclusive experience for all applicants.
Together, we rise by embracing differences and building a future that reflects the communities we serve.