Responsibilities
Project Management
- Lead complete NPD projects from RFQ receipt to SOP (Start of Production).
- Prepare and monitor project timing plans, milestones, and deliverables.
- Conduct project review meetings with internal teams and customers.
- Track project progress and ensure adherence to customer timelines.
- Manage engineering changes, scope modifications, and project risks.
Customer Coordination
- Interface with OEMs and Tier-1 customers for technical and project discussions.
- Present feasibility studies, design proposals, development status, and risk assessments.
- Ensure timely submission of deliverables such as:
- DFM Reports
- Feasibility Reports
- APQP Documents
- PPAP Packages
- PSW Documentation
Product Development
- Coordinate product development activities for:
- Interior and exterior plastic components
- Engine covers
- Battery covers
- Charging ports
- Garnishes
- Trims
- Functional plastic assemblies
- Review:
- CAD Models
- Drawings
- GD&T Requirements
- Material Specifications
Tooling Development
- Coordinate mould manufacturing activities with tool makers.
- Review mould concepts, gate locations, cooling systems, and ejection mechanisms.
- Monitor mould trial activities (T0, T1, T2, T3 Trials).
- Ensure tooling meets quality and productivity targets.
APQP & Quality Management
- Lead APQP implementation for new programs.
- Prepare and review:
- DFMEA
- PFMEA
- Control Plan
- Process Flow
- MSA
- SPC
- Capability Studies
- Drive PPAP submissions and customer approvals.
Cross Functional Coordination
- Work closely with:
- Design Team
- Tool Room
- Manufacturing
- Quality
- Purchase
- Supply Chain
- Suppliers
- Ensure all departments achieve project milestones.
Supplier Management
- Develop and monitor supplier timing plans.
- Conduct technical reviews with mould suppliers and component vendors.
- Escalate delays and implement corrective actions.
- Track supplier performance and development activities.
Manufacturing Readiness
- Ensure readiness for production launch.
- Coordinate process validation trials.
- Support line setup and production ramp-up.
- Monitor initial production quality and customer feedback.
Required Skills
Technical Skills
- Automotive Plastic Injection Moulding Processes
- APQP / PPAP / AIAG Core Tools
- DFMEA / PFMEA
- GD&T Interpretation
- DFM Analysis
- Tooling Development & Mould Trials
- IMDS Submission
- Engineering Change Management (ECN/ECR)
- Root Cause Analysis (8D, Fishbone, 5 Why)
Software Knowledge
- CATIA V5 / 3DEXPERIENCE
- NX (Preferred)
- AutoCAD
- MS Project
- Advanced Excel
- PowerPoint
- ERP Systems
Project Management Skills
- Project Planning & Scheduling
- Resource Management
- Risk Assessment
- Cost Control
- Customer Handling
- Team Coordination
- Negotiation & Communication
Key Performance Indicators (KPIs)
- On-time Project Launch (%)
- PPAP Approval Achievement
- Tooling Development Adherence
- Customer Satisfaction Score
- Engineering Change Closure
- Project Cost Adherence
- Trial Success Rate
- Supplier Performance Achievement
- APQP Milestone Completion
Preferred Industry Experience
- Automotive OEM/Tier-1 Supplier
- Injection Moulding Components
- Interior & Exterior Plastic Parts
- EV Components
- Engine Compartment Plastic Parts
- Decorative & Functional Automotive Assemblies
Typical Customers/OEM Exposure (Preferred)
- Jaguar Land Rover (JLR)
- Mahindra
- Tata Motors
- Hyundai
- Nissan
- JSW MG Motor
- Stellantis
- Volkswagen Group
Desired profile of the candidate * - Male/female in automotive development department.