Section Engineer - Electrical & Instrumentation - Dalmiapuram

Dalmia Cement; Tiruchirappalli; On-site; INR 600,000 - 900,000; Full time

Job summary

Dalmia Cement in Tiruchirappalli seeks a skilled maintenance professional to plan and execute preventive, predictive, and scheduled maintenance across plant operations. You will coordinate with cross-functional teams to meet daily maintenance needs and monitor equipment health with the Condition Monitoring team.

The role requires maintaining SAP maintenance records, conducting RCA for breakdowns, managing spares and budgets for CAPEX and projects, and ensuring safety and ISO-compliant practices.

Qualifications

• Plan and execute preventive, predictive, and scheduled maintenance.
• Coordinate with cross-functional teams to meet daily plant maintenance needs.
• Maintain SAP maintenance records and ensure compliance.
• Conduct RCA for equipment breakdowns and implement corrective actions.
• Monitor MTBF/MTTR and manage spare parts inventory.
• Plan spares, coordinate procurement, and monitor budgets for CAPEX.
• Ensure safety systems, procedures, and statutory compliance.
• Operate HT/LT motors, transformers, MCC/PCC/IMCC, VFDs, and related systems.
• Generate IMS reports and sustain ISO management systems.
• Knowledge of SCADA/PLCs and instrumentation.

Responsibilities

• Plan and execute preventive, predictive, and scheduled maintenance activities, ensuring optimal plant uptime.
• Coordinate with cross-functional teams to meet daily plant maintenance and operational requirements. Collaborate with the Condition Monitoring team to assess equipment health.
• Maintain accurate maintenance records in SAP and ensure compliance with system requirements. Conduct RCA for equipment breakdowns and implement corrective actions.
• Monitor MTBF/MTTR and track spare parts consumption; implement effective spare parts management practices.
• Plan spare parts requirements and coordinate procurement with Purchase Department; monitor budgets for Revenue, CAPEX, and plant modification projects.
• Coordinate with Project Department for ongoing and future CAPEX projects; execute activities per approved schedules, ensuring safety compliance.
• Operate and maintain HT/LT motors, MCC, PCC, IMCC systems, transformers, ESS transformers, DGs, TGs, and load management systems.
• Troubleshoot and diagnose electrical equipment; maintain VFDs and related systems; generate IMS reports and uphold ISO management standards.
• Possess knowledge of Instrumentation systems including SCADA, PLCs, controllers, and field instruments.

Job description

Role & responsibilities

• Plan and execute Preventive, Predictive, and Scheduled Maintenance activities, Ensure effective manpower utilization and maintain site operations in line with business requirements.
• Coordinate with cross-functional teams to meet daily plant maintenance and operational requirements. Collaborate with the Condition Monitoring team to assess and maintain equipment health. Update equipment maintenance history, records, and checklists regularly.
• Maintain accurate maintenance records in SAP and ensure compliance with system requirements, Conduct Root Cause Analysis (RCA) for equipment breakdowns and develop corrective action plans.
• Monitor and improve equipment reliability through MTBF (Mean Time Between Failures) and MTTR (Mean Time To Repair) analysis, Track spare parts consumption and implement effective spare parts management practices.
• Plan equipment spares requirements and coordinate procurement activities with the Purchase Department, Liaise with vendors for materials and services, ensuring technical compliance and quality standards. Prepare and monitor budgets, cost estimates, and follow-ups for Revenue, CAPEX, and plant modification projects.
• Coordinate with the Project Department for ongoing and future CAPEX projects, Execute project activities according to approved schedules and timelines, Ensure compliance with safety systems, procedures, and statutory requirements.
• Operate and maintain HT Motors and HT Switchgears, Operate and maintain LT Motors, MCC, PCC, and IMCC systems.
• Operate and maintain Power Transformers, Distribution Transformers, Three-Winding Transformers, and ESP Transformers., Operate and maintain DGs, TGs, parallel operations, and load management systems. Perform effective troubleshooting and fault diagnosis for electrical equipment., Maintain and troubleshoot Variable Frequency Drives (VFDs).
• Generate IMS reports, maintain documentation, and ensure compliance with ISO management systems, Implement and sustain 5S practices and related documentation.
• Possess working knowledge of Instrumentation Systems including SCADA, PLCs, Controllers, and Field Instruments.
• Possession of C” License – Supervisory competency certificate issued by Electrical Licensing board – Tamil Ndu.