Satellite AIT Engineer -Mechanical

Cosmoserve Space; Hyderabad; On-site; INR 600,000 - 900,000; Full time

Job summary

Cosmoserve Space in Hyderabad is seeking a Satellite AIT Engineer-Mechanical to lead end-to-end mechanical assembly and integration of nano, micro, and small satellites. You will ensure components fit, connect harnesses, and apply MGSE handling while aligning with engineering drawings and procedures.

You will conduct vibration, TVAC, functional and performance tests, document results, and support design of tooling. A BE/B.Tech in ME or Aerospace with 2-3 years hands-on experience is expected.

Qualifications

• BE/B.Tech in Mechanical or Aerospace Engineering.
• 2-3 years hands-on End-to-End mechanical AIT experience for nano, micro, satellites.
• Proficiency in mechanical assembly, tolerances, and metrology.

Responsibilities

• Assemble satellite structures, panels, brackets, mechanisms and payloads.
• Integrate mechanical, thermal and electrical interfaces per drawings.
• Install bearings, encoders, fasteners and flight hardware as specified.
• Perform structural bonding and adhesive operations.
• Build spacecraft modules and secure harnesses and interfaces.
• Use MGSE for safe handling and support final integration.
• Support tests, verify design loads, document results and troubleshoot.

Skills

Satellite structure assembly

Mechanical drawing interpretation

Alignment and metrology techniques

MGSE handling

Fastening and bonding

Vibration & shock understanding

Thermal-vacuum testing familiarity

Education

B.E./B.Tech in Mechanical or Aerospace Engineering

Tools

SolidWorks

CATIA

Job description

Job Description: Satellite AIT Engineer-Mechanical

Company Overview:

At Cosmoserve Space, we are pioneering a cleaner, more sustainable future for space exploration through innovative technology focused on active debris removal. Our mission is to safeguard the orbital environment by developing high-tech, cost-effective solutions that lead the market in addressing the growing challenge of space debris. With a passionate team of experts and a commitment to cutting-edge engineering, Cosmoserve is driving the next generation of responsible space activities, ensuring the cosmos remains accessible for future missions.

Employment Type: Full-Time

Reports To: Lead - AIT

Job Summary

Responsible for assembling satellite hardware, integrating mechanical subsystems, and verifying that the spacecraft by ensuring everything fits and functions flawlessly. One should run rigorous testing — vibration, thermal vacuum, functional, and performance checks — to make sure each satellite can survive the extreme conditions of launch and space.

1. Mechanical Assembly and Integration

• Assemble satellite structures, panels, brackets, mechanisms, payloads, and subsystems.
• Integrate mechanical, thermal, and sometimes electrical components into the spacecraft.
• Install bearings, encoders, fasteners, and flight hardware according to engineering drawings.
• Perform structural bonding and adhesive operations.

2. Satellite Build Activities

• Build spacecraft modules and subassemblies.
• Route and secure harnesses, cables, and mechanical interfaces.
• Use Mechanical Ground Support Equipment (MGSE) for handling satellite hardware safely.
• Support final spacecraft integration before environmental testing and launch.

3. Testing and Verification

• Conduct qualification and acceptance tests.
• Support vibration, shock, acoustic, thermal-vacuum (TVAC), mass properties, appendage deployment test, propulsion leak check and mechanical load testing.
• Install test instrumentation and sensors.
• Verify that the spacecraft meets launch load design and mission requirements.

4. Design of Tooling & Fixtures

• Developing requirements, designs, and ongoing support for mechanical ground support equipment (GSE), and supporting the management of inventory of tools, GSE, and flight and non-flight spacecraft components.
• Design, develop and maintain tooling and fixtures required for satellite Assembly & integration.
• Test Fixtures identification along with designers as per requirements and procuring the same.

5. Quality Assurance and Inspection

• Perform first-level quality inspections.
• Verify torque values, alignments, dimensions, and assembly correctness.
• Ensure compliance with aerospace standards and cleanroom procedures.
• Identify and report non-conformances or hardware issues.

6. Documentation and Reporting

• Create and maintain assembly records and test reports.
• Update integration logs and configuration documentation.
• Follow work instructions, engineering drawings, and procedures.
• Support preparation of integration and test plans.

7. Troubleshooting and Problem Solving

• Diagnose assembly and integration issues.
• Support root-cause analysis during testing failures.
• Work with design, systems, electrical, and manufacturing engineers to resolve anomalies.

Minimum Qualifications

B.E./B.Tech in Mechanical or Aerospace Engineering with 2-3 years of hands on experience handling End-to-End mechanical AIT for Nano, Micro and small satellites.

Required Skills

Core Technical Skills

• Satellite structure assembly and integration
• Mechanical drawing interpretation
• CAD tools such as:
• SolidWorks
• CATIA
• Tolerance analysis and precision measurements
• Fastening, bonding, torqueing, and MLI (Multi-Layer Insulation) installation
• Alignment and metrology techniques
• MGSE (Mechanical Ground Support Equipment) handling

Testing Knowledge

• Vibration & Shock testing
• Acoustic testing
• Thermal vacuum (TVAC) testing
• Mechanical verification and qualification testing