Quality Engineer

Telawne Power Equipments; Ranjangoan; On-site; INR 400,000 - 700,000; Full time

Job summary

Telawne Power Equipments in Walunj MIDC is seeking a QA/QC Engineer with 2–3 years experience in transformer manufacturing. You will oversee IQC, IPQC, and OQC to ensure materials and assemblies meet IS/IEC/IEEE standards, coordinate with suppliers, and drive continuous improvement via root-cause analysis.

The role requires strong attention to detail and communication with inspectors and vendors. The position offers growth in a growing electrical manufacturing unit, with exposure to pre-dispatch

Qualifications

• 2–3 years of QA/QC experience in transformer manufacturing.
• Proficient with electrical testing instruments (Megger, Micro-ohmmeter, Turn-ratio meters).
• Familiar with IS 2026, IEC 60076 standards.
• Excellent communication with vendors and inspectors.

Responsibilities

• Incoming Quality Control (IQC) of raw materials and components.
• In-Process Quality Control (IPQC) during core-building, winding, and assembly.
• Final & Dispatch Quality Control (OQC) including pre-dispatch inspections.
• Quality Management & Continuous Improvement, ISO 9001:2015 documentation and audits.

Skills

IQC

IPQC

OQC

Root cause analysis

Education

B.E./B.Tech

Diploma in Electrical Eng

Tools

Megger

Micro-ohmmeter

Turn-ratio meters

Job description

Job Title: Quality Assurance / Quality Control (QA/QC) Engineer Transformers (EHV Transformer)

Experience Required: 2 to 3 Years

Location: Walunj MIDC

Department: Quality Assurance & Technical Compliance

Position Overview- We are seeking a detail-oriented and motivated Quality Engineer with 2 to 3 years of hands-on experience in the electrical manufacturing domain, specifically in transformer manufacturing. In this role, you will be responsible for ensuring the end-to-end quality of materials and products, spanning from incoming raw material inspections to in-process testing and final dispatch clearance. You will play a crucial role in maintaining regulatory compliance, reducing defect rates, and upholding customer satisfaction.Key Responsibilities1. Incoming Quality Control (IQC)

Key Responsibilities

• 1. Incoming Quality Control (IQC)
  • Inspect raw materials and components critical to transformer manufacturing (e.g., CRGO core steel, copper/aluminum windings, transformer oil, bushings, insulation pressboard, tanks, and radiators).
  • Verify supplier test certificates (TCs) against internal engineering drawings and international/national standards (IS, IEC, IEEE).
  • Raise Non-Conformance Reports (NCR) for materials failing to meet specifications and coordinate directly with procurement and suppliers for resolutions.
• 2. In-Process Quality Control (IPQC)
  • Monitor core-building, winding, insulation assembly, tanking, and final assembly stages to ensure strict adherence to standard operating procedures (SOPs).
  • Conduct stage-wise checks including winding resistance tests, turns ratio tests, insulation resistance (Megger) checks, and magnetic balance tests.
  • Supervise core-loss testing and verify dimension controls prior to tanking.
• 3. Final & Dispatch Quality Control (OQC)
  • Coordinate routing & routine tests on completely assembled transformers (e.g., No-Load/Load loss, dielectric tests, temperature rise tests, and high-voltage tests).
  • Perform pre-dispatch inspections (PDI), ensuring final aesthetics, paint thickness (DFT), nameplate details, and accessory compliance match client-approved drawings.
  • Prepare complete documentation packs including test reports, warranty certificates, and custom clearance documents for dispatch.
• 4. Quality Management & Continuous Improvement
  • Analyze internal failures and customer complaints using root-cause analysis tools (5-Why, Fishbone diagrams, 8D methodology).
  • Maintain quality metrics and update monthly dashboards for internal auditing purposes.
  • Participate actively in ISO 9001:2015 quality management system documentation and external audits.

Required Skills & Qualifications

• Education: B.E. / B.Tech / Diploma in Electrical Engineering or related discipline.
• Experience: 2-3 years in QA/QC functions specifically within a Transformer Manufacturing Unit (Power, Distribution, or Instrument Transformers).
• Technical Knowledge:
  • Proficient in using electrical testing instruments (Megger, Micro-ohmmeter, Turn-ratio meters).
  • Familiarity with transformer-specific national and international standards (IS 2026, IEC 60076).
  • Clear understanding of core-clamping, winding techniques, and transformer oil filtration processes.
• Soft Skills:
  • Strong problem-solving mindset and detail-oriented approach.
  • Effective communication skills to liaise with vendors, floor supervisors, and third-party inspectors (e.g., TUV, SGS, Power Grid inspectors).