Quality Control Engineer

NextGenEnergyJobs; Mumbai; On-site; INR 900,000 - 1,400,000; Full time

Job summary

Zeeco, a global leader in combustion and pollution control, seeks an experienced Quality Control Specialist for fabrication projects in Mumbai. You will ensure compliance with ASME, ASTM, ISO standards and client specs, and perform multi-stage inspections across raw material, fabrication, welding, NDT, and final packing.

Ideal candidates have 3–6 years in QC within heavy engineering, strong knowledge of metallurgy and ISO 9001, and experience preparing ITPs, QAPs, and weld maps.

Qualifications

• Bachelor's degree in Mechanical or Metallurgical Engineering required.
• 3–6 years of experience in Quality Control within fabrication industries.
• Certifications such as CSWIP, AWS-CWI, NDT Level II advantageous.
• Experience with ASME, ASTM, EN, ISO, and IS standards.
• Knowledge of PMI, Ferrite Testing, and surface preparation processes.
• Strong documentation and audit trail skills.

Responsibilities

• Ensure compliance with ASME, ASTM, EN, ISO, IS, IBR, client specifications, and QMS requirements.
• Perform quality inspections across all manufacturing stages: raw material receipt, fabrication, welding, NDT, heat treatment, testing, painting, packing.
• Coordinate KOM, PIM, and inspection activities with Clients, TPIA, AI, consultants, and suppliers.
• Prepare, review, and maintain ITPs, QAPs, Weld Maps, WPS/PQR, WPQ, NDE, PMI/Ferrite Testing, and related procedures.
• Review drawings, BOMs, material specs, and project requirements for code compliance.
• Prepare TDCs and coordinate raw material inspections, MTC verification, traceability, and IRNs.
• Review WPS/PQR, verify welder qualifications, and monitor welding parameters.
• Know Carbon Steel, Low Alloy Steel, and Stainless Steel metallurgy.
• Coordinate VT, PT, MT, RT, UT, PMI, and Ferrite Testing per project specs.
• Monitor PWHT and other heat treatments as required.
• Coordinate hydrostatic/pneumatic tests per procedures.
• Inspect surface prep, blasting, pickling, passivation, painting, packing, and export prep.
• Manage NCRs, RCA, CAPA, and customer complaints; drive continual improvement.
• Develop and update SOPs, QC procedures, and maintain QMS compliance.
• Collaborate with Engineering, Procurement, Manufacturing, Project Mgmt, Clients, Suppliers, and Inspection Agencies.

Skills

Pressure Vessel fabrication

Structural fabrication

Welding processes & inspection

NDT methods

Metallurgy knowledge

Interpretation of engineering drawings

Root Cause Analysis

CAPA

Quality documentation

Quality Management Systems ISO 9001

Education

Bachelor's Degree in Mechanical or Metallurgical Engineering

Job description

Zeeco is a global leader in the design and manufacture of advanced combustion and pollution control technologies for the petroleum, chemical, petrochemical, pharmaceutical, and allied process industries.

Key Responsibilities

• Ensure compliance with ASME, ASTM, EN, ISO, IS, IBR , client specifications, and internal Quality Management System (QMS) requirements.
• Perform quality inspections across all manufacturing stages, including raw material receipt, fabrication, fit-up, welding, NDT, heat treatment, pressure testing, final visual & dimensional inspection, surface preparation, painting, packing, and preservation.
• Coordinate Kick-off Meetings (KOM), Pre-Inspection Meetings (PIM), and inspection activities with Clients, Third-Party Inspection Agencies (TPIA), Authorized Inspectors (AI), consultants, and suppliers.
• Prepare, review, and maintain ITPs, QAPs, Weld Maps, WPS/PQR, Welder Qualifications (WPQ), NDE, Heat Treatment, Pressure Test, PMI/Ferrite Testing, Surface Preparation & Painting, Packing & Preservation procedures , along with inspection reports, test records, and quality documentation.
• Review engineering drawings, BOMs, material specifications, and project requirements to ensure compliance with applicable codes and latest revisions.
• Prepare Technical Delivery Conditions (TDCs) and coordinate raw material inspections, MTC verification, traceability, supplier quality activities, and Inspection Release Notes (IRNs).
• Review and implement WPS/PQR , verify welder qualifications, monitor welding parameters, and ensure compliance with essential, non-essential, and supplementary essential variables.
• Possess sound knowledge of Carbon Steel, Low Alloy Steel, Austenitic Stainless Steel, material selection, and sensitization.
• Coordinate and review VT, PT, MT, RT, UT, PMI, and Ferrite Testing , ensuring compliance with project specifications and acceptance criteria.
• Monitor PWHT, stress relieving, normalizing, annealing, and other heat treatment processes , selecting appropriate methods based on material and code requirements.
• Coordinate hydrostatic and pneumatic pressure testing, ensuring compliance with approved procedures.
• Inspect surface preparation, blasting, pickling & passivation, industrial painting systems, DFT measurements, packing, preservation, and export shipment requirements.
• Manage NCRs, Root Cause Analysis (RCA), Corrective & Preventive Actions (CAPA) , customer complaints, and continual improvement initiatives.
• Develop and update SOPs, QC procedures, and maintain compliance with the Quality Management System (QMS).
• Collaborate with Engineering, Procurement, Manufacturing, Project Management, Clients, Suppliers, and Inspection Agencies to resolve quality issues, maintain documentation, and ensure timely project execution.

Requirements

• Pressure Vessel fabrication
• Structural fabrication
• Welding processes and inspection
• Manufacturing stages of process equipment
• Raw material control and traceability
• Quality documentation and inspection records
• Metallurgy of Carbon Steel, Alloy Steel, and Stainless Steel
• NDT methods and acceptance criteria
• Pressure Testing requirements
• PMI & Ferrite Testing
• Surface Preparation, Pickling & Passivation
• Root Cause Analysis (RCA)
• Corrective & Preventive Actions (CAPA)
• Quality Management Systems (ISO 9001)
• Interpretation of engineering drawings and fabrication documents
• Bachelor's Degree in Mechanical or Metallurgical Engineering
• 3–6 years of experience in Quality Control within fabrication, pressure vessels, process equipment, heavy engineering, EPC, Oil & Gas, Petrochemical, or manufacturing industries.
• Certifications such as CSWIP, AWS-CWI, NDT Level II , or Lead Auditor (ISO 9001) will be an added advantage.