Quality Assurance Manager

Ray-Hans Precision Tools Private Limited; Ernakulam; On-site; INR 600,000 - 900,000; Full time

Job summary

Ray-Hans Precision Tools Private Limited in Kerala seeks a Quality Manager to establish, implement, and continually improve the Quality Management System across the organization. You will ensure customer requirements and quality standards are understood and translated into actionable plans.

You will coordinate with Tool Design, Manufacturing, and cross-functional teams to ensure feasibility, quality, and capability during development.

Qualifications

• Establish, implement, maintain, and continually improve the Quality Management System for the organization.
• Ensure customer requirements, specifications, standards, and quality expectations are reviewed, understood, and effectively implemented.
• Coordinate with Tool Design, Manufacturing, and cross functional teams to ensure manufacturing feasibility, quality requirements, capability and capacity considerations are addressed during development.
• Establish and maintain quality procedures, inspection standards, control plans, work instructions, and documentation systems.
• Establish quality requirements with suppliers and subcontractors.
• Ensure timely PPAP, ISIR (Initial Sample Inspection Report), dimensional reports, capability studies, and customer-specific submissions as applicable.
• Ensure effective quality control at incoming, in-process, assembly, validation and final inspection stages.
• Monitor performance by gathering relevant data and produce statistical reports.
• Analyze daily, weekly, and monthly quality performance related to rejection, rework, repair, customer complaints and supplier quality.
• Generate and present quality reports, trends, KPIs, and improvement plans to management.
• Lead root cause analysis and problem-solving activities using 8D, 5 Why, Fishbone Diagram, FMEA, and other quality tools.
• Initiate, monitor, and verify corrective and preventive actions for customer, supplier, process, and internal quality issues.
• Ensure non-conforming materials, components, and tooling are identified, segregated, controlled, and dispositioned appropriately.
• Visit customer locations to attend quality concerns, support tool validation activities, and proactively identify & address potential quality risks.
• Ensure deployment and monitoring of controls for critical, significant, and special characteristics throughout the manufacturing process.
• Coordinate and conduct internal audits, process audits, product audits, and supplier audits.
• Verify closure and effectiveness of corrective actions arising from audits, customer complaints, and non-conformities (Internal & External).
• Establish, monitor, and achieve departmental quality objectives aligned with organizational goals.
• Drive continual improvement initiatives aimed at reducing defects, improving process capability, and enhancing customer satisfaction.
• Ensure awareness, training, and competency development of personnel in PPAP, MSA, SPC, 8D, and customer-specific requirements.
• Ensure availability, adequacy, and proper use of measuring and inspection equipment. And Ensure timely calibration and maintenance of measuring equipment and gauges.
• Support management reviews by providing quality performance data, risk assessments, improvement plans, and compliance status updates.

Responsibilities

• Establish, implement, maintain, and continually improve the Quality Management System for the organization.
• Ensure customer requirements, specifications, standards, and quality expectations are reviewed, understood, and effectively implemented.
• Coordinate with Tool Design, Manufacturing, and cross functional teams to ensure manufacturing feasibility, quality requirements, capability and capacity considerations are addressed during development.
• Establish and maintain quality procedures, inspection standards, control plans, work instructions, and documentation systems.
• Establish quality requirements with suppliers and subcontractors.
• Ensure timely PPAP, ISIR (Initial Sample Inspection Report), dimensional reports, capability studies, and customer-specific submissions as applicable.
• Ensure effective quality control at incoming, in-process, assembly, validation and final inspection stages.
• Monitor performance by gathering relevant data and produce statistical reports.
• Analyze daily, weekly, and monthly quality performance related to rejection, rework, repair, customer complaints and supplier quality.
• Generate and present quality reports, trends, KPIs, and improvement plans to management.
• Lead root cause analysis and problem-solving activities using 8D, 5 Why, Fishbone Diagram, FMEA, and other quality tools.
• Initiate, monitor, and verify corrective and preventive actions for customer, supplier, process, and internal quality issues.
• Ensure non-conforming materials, components, and tooling are identified, segregated, controlled, and dispositioned appropriately.
• Visit customer locations to attend quality concerns, support tool validation activities, and proactively identify & address potential quality risks.
• Ensure deployment and monitoring of controls for critical, significant, and special characteristics throughout the manufacturing process.
• Coordinate and conduct internal audits, process audits, product audits, and supplier audits.
• Verify closure and effectiveness of corrective actions arising from audits, customer complaints, and non-conformities (Internal & External).
• Establish, monitor, and achieve departmental quality objectives aligned with organizational goals.
• Drive continual improvement initiatives aimed at reducing defects, improving process capability, and enhancing customer satisfaction.
• Ensure awareness, training, and competency development of personnel in PPAP, MSA, SPC, 8D, and customer-specific requirements.
• Ensure availability, adequacy, and proper use of measuring and inspection equipment. And Ensure timely calibration and maintenance of measuring equipment and gauges.
• Support management reviews by providing quality performance data, risk assessments, improvement plans, and compliance status updates.

Skills

Quality management

Root cause analysis

Process improvement

Data analysis

Tools

8D

5 Why

Fishbone Diagram

FMEA

MSA

SPC

PPAP

ISIR

Job description

Role & responsibilities

• Establish, implement, maintain, and continually improve the Quality Management System for the
  organization.

• Ensure customer requirements, specifications, standards, and quality expectations are reviewed,
  understood, and effectively implemented.

• Coordinate with Tool Design, Manufacturing, and cross functional teams to ensure manufacturing
  feasibility, quality requirements, capability and capacity considerations are addressed during
  development.

• Establish and maintain quality procedures, inspection standards, control plans, work instructions,
  and documentation systems.

• Establish quality requirements with suppliers and subcontractors.

• Ensure timely PPAP, ISIR (Initial Sample Inspection Report), dimensional reports, capability
  studies, and customer-specific submissions as applicable.

• Ensure effective quality control at incoming, in-process, assembly, validation and final inspection
  stages.

• Monitor performance by gathering relevant data and produce statistical reports.

• Analyze daily, weekly, and monthly quality performance related to rejection, rework, repair,
  customer complaints and supplier quality.

• Generate and present quality reports, trends, KPIs, and improvement plans to management.

• Lead root cause analysis and problem-solving activities using 8D, 5 Why, Fishbone Diagram,
  FMEA, and other quality tools.

• Initiate, monitor, and verify corrective and preventive actions for customer, supplier, process,
  and internal quality issues.

• Ensure non-conforming materials, components, and tooling are identified, segregated, controlled,
  and dispositioned appropriately.

• Visit customer locations to attend quality concerns, support tool validation activities, and
  proactively identify & address potential quality risks.

• Ensure deployment and monitoring of controls for critical, significant, and special characteristics
  throughout the manufacturing process.

• Coordinate and conduct internal audits, process audits, product audits, and supplier audits.

• Verify closure and effectiveness of corrective actions arising from audits, customer complaints,
  and non-conformities (Internal & External).

• Establish, monitor, and achieve departmental quality objectives aligned with organizational goals.

• Drive continual improvement initiatives aimed at reducing defects, improving process capability,
  and enhancing customer satisfaction.

• Ensure awareness, training, and competency development of personnel in PPAP, MSA, SPC, 8D,
  and customer-specific requirements.

• Ensure availability, adequacy, and proper use of measuring and inspection equipment. And Ensure
  timely calibration and maintenance of measuring equipment and gauges.

• Support management reviews by providing quality performance data, risk assessments, improvement plans, and compliance status updates.

Preferred candidate profile