Project Quality Engineer

Phenom; Dadri; On-site; INR 500,000 - 900,000; Full time

Job summary

Phenom is seeking a Quality Engineer to ensure quality compliance during the installation, erection, testing, and commissioning of Diesel Generator sets. You will support the Erection Head in maintaining high installation standards and achieving zero rework, while coordinating with clients and consultants for stage inspections.

The role focuses on ensuring correct foundation, alignment, torque, wiring, earthing, and documentation, with responsibility for ITPs, NCRs, and quality reporting

Qualifications

• Minimum 3–5 years of QA/QC experience in heavy machinery installation.
• Experience with Inspection Test Plans (ITP) and quality documentation.
• Knowledge of DG systems, foundations, alignment, and electrical safety.
• Strong attention to detail and ability to raise NCRs when deviations occur.

Responsibilities

• Verify DG foundation dimensions, level, and alignment.
• Inspect unloading, shifting, and positioning of DG sets.
• Ensure engine–alternator alignment and torque per specs.
• Inspect exhaust, fuel lines, wiring, earthing, and insulation.
• Prepare ITPs, checklists, and inspection records.
• Coordinate with client/consultant for stage inspections.
• Submit daily/weekly quality reports and support audits.

Skills

QA/QC

Inspection & Testing

NCR Management

Documentation

Stakeholder Coordination

Job description

Job Description:

Job Requirements

Job Purpose

To ensure quality compliance during installation, erection, testing, and commissioning of Diesel Generator (DG) sets as per approved drawings, technical specifications, client requirements, and applicable standards. The Quality Engineer will support the Erection Head in maintaining high installation standards and achieving zero rework.

Key Responsibilities

Installation Quality Control

• Verify DG foundation dimensions, level, and alignment before installation.
• Inspect unloading, shifting, and positioning of DG sets.
• Ensure correct alignment between engine and alternator.
• Monitor torque tightening as per manufacturer’s specifications.
• Verify anti-vibration mounting installation.

Mechanical & Electrical Inspection

• Inspect exhaust piping installation and proper insulation.
• Verify fuel line installation, leak testing, and filtration systems.
• Ensure proper cable laying, termination, and gland sealing.
• Confirm earthing and grounding compliance as per standards.
• Validate control panel wiring and interlocks.

Documentation & Compliance

• Review approved drawings and technical specifications.
• Prepare and maintain Inspection Test Plans (ITP).
• Maintain quality checklists and inspection records.
• Raise NCR (Non-Conformance Report) for deviations.
• Coordinate with client/consultant for stage inspections.
• Maintain as-built drawings and commissioning documents.

Testing & Commissioning Support

• Witness pre-commissioning checks.
• Verify no-load and load trial test parameters.
• Ensure vibration, noise, temperature, and performance parameters meet specifications.
• Coordinate with OEM representatives during final commissioning.

Coordination & Reporting

• Work closely with Erection Head to ensure installation timelines without compromising quality.
• Coordinate with procurement and stores for material verification.
• Submit daily/weekly quality reports.
• Participate in internal and client quality audits.

Key Quality Parameters in DG Installation

• Foundation flatness & grouting quality
• Shaft alignment tolerance
• Torque compliance
• Proper earthing resistance values
• Fuel system leak-free condition
• Electrical insulation resistance values
• Acoustic performance compliance

Work Experience

• Quality Assurance & Quality Control (QA/QC)
• Inspection & Testing Management
• Quality Audits & Compliance
• NCR Management & Root Cause Analysis
• Documentation & Stakeholder Coordination