Production Manager

Larsen & Toubro; Coimbatore District; On-site; INR 1,500,000 - 2,800,000; Full time

Job summary

Larsen & Toubro in India seeks a Lead for end-to-end production of Battery Energy Storage Systems (BESS). You will drive safety, quality, cost, and delivery targets while managing module/pack assembly, container integration, and testing.

You will plan production, oversee assembly, ensure SOPs, implement quality checks, drive RCA, enforce IEC/UL/ISO standards, and mentor production teams. Also lead Lean/Six Sigma, advocate for automation and MES/Iot initiatives, and coordinate with supply

Responsibilities

• Lead end-to-end BESS production ensuring safety, quality, cost and delivery targets.
• Oversee module/pack assembly, container integration and testing.
• Develop and execute production plans aligned with demand forecasts.
• Ensure SOPs and work instructions are followed.
• Implement in-process quality checks and final inspection protocols.
• Drive Lean, Six Sigma, Kaizen, and automation initiatives.
• Coordinate with Supply Chain, Quality, Engineering and Projects.

Job description

Role Purpose

Lead and manage end-to-end production of Battery Energy Storage Systems (BESS), ensuring safety, quality, cost, and delivery targets are consistently achieved. Drive operational excellence across module/pack assembly, container integration, and testing.

Key Responsibilities

• Production Planning & ExecutionDevelop and execute production plans aligned with demand forecasts and project timelinesEnsure optimal utilization of manpower, machinery, and materialsMonitor daily/weekly/monthly production KPIs (output, efficiency, downtime)
• Manufacturing Operations (BESS)Oversee assembly processes including:Battery module/pack assemblyRack integrationContainerized BESS assemblyElectrical integration (PCS, BMS, HVAC, fire systems)Ensure adherence to SOPs and work instructions
• Quality & ComplianceEnsure products meet internal and customer quality standardsImplement in-process quality checks and final inspection protocolsDrive root cause analysis (RCA) and corrective actionsEnsure compliance with standards like IEC, UL, ISO
• Safety & EHS Enforce strict safety protocols, especially for lithium-ion battery handlingEnsure compliance with EHS guidelines and statutory normsConduct regular safety audits and trainings
• Team ManagementLead, mentor, and develop production teams (engineers, supervisors, operators)Drive performance management and skill developmentManage shift planning and workforce allocation
• Continuous ImprovementImplement Lean, Six Sigma, and Kaizen initiativesImprove productivity, reduce cycle time, and minimize wastageDrive automation and digitalization initiatives (MES, IoT)
• Cross-functional CoordinationWork closely with:Supply Chain (material availability)Quality (inspection & audits)Engineering (process improvements, NPI)Projects (customer delivery timelines)