Product Engineer

TVS Motor; Krishnagiri District; On-site; INR 900,000 - 1,400,000; Full time

Job summary

TVS Motor is seeking a Product Engineer in Hosur to drive innovation in vehicle development. You’ll perform FMEA/DFMEA, analyze road trip data, and translate customer needs into electrical specifications for 12V/48V and HV networks.

You will define ISO 26262 and EMC requirements, size components, and coordinate cross-functional teams across Powertrain, Software, Thermal, and Body domains. You will lead DVP&R documentation, root-cause analysis, mule vehicle testing, and benchmarking against

Qualifications

• Perform Failure Mode and Effects Analysis (FMEA/DFMEA) to identify single-point failures and mitigate operational risks.
• Analyze road trip data to identify performance gaps and improvement opportunities.
• Prepare House of Quality (HOQ) to translate customer needs into engineering specifications.
• Design and define full-vehicle electrical system architectures, including low-voltage (12V/48V) and high-voltage (HV) power distribution networks.
• Select and size electrical components, including connectors, fuses, relays, busbars, PDUs, and ECUs.
• Define functional safety (ISO 26262) and electromagnetic compatibility (EMC/ EMI) requirements for all electrical sub-systems.
• Collaborate with Powertrain, Software, Thermal, and Body teams to integrate electrical hardware into the total vehicle envelope.
• Knowledge and understanding to define pinouts, communication interfaces (CAN, LIN, Ethernet), and power supply logic
• Formulate Design Verification Plan & Report (DVP&R) documents for electrical system acceptance.
• Lead root-cause analysis (8D / Why-Why methodologies) for electrical defects during prototype builds & pre-production runs.
• Coordinate mule vehicle development and testing activities.
• Conduct benchmarking studies to compare product performance against competitors.
• Excellent communication skills for managing cross-department dependencies and ability to work effectively in fast-paced product development cycles (APQP / Stage-Gate process).
• Support vehicle development activities to ensure alignment with customer requirements and project

Responsibilities

• Perform Failure Mode and Effects Analysis (FMEA/DFMEA) to identify single-point failures and mitigate operational risks.
• Analyze road trip data to identify performance gaps and improvement opportunities.
• Prepare House of Quality (HOQ) to translate customer needs into engineering specifications.
• Design and define full-vehicle electrical system architectures, including low-voltage (12V/48V) and high-voltage (HV) power distribution networks.
• Select and size electrical components, including connectors, fuses, relays, busbars, PDUs, and Electronic Control Units (ECUs).
• Define functional safety (ISO 26262) and electromagnetic compatibility (EMC/EMI) requirements for all electrical sub-systems.
• Collaborate with Powertrain, Software, Thermal, and Body teams to integrate electrical hardware into the total vehicle envelope.
• Knowledge and understanding to define pinouts, communication interfaces (CAN, LIN, Ethernet), and power supply logic
• Formulate Design Verification Plan & Report (DVP&R) documents for electrical system acceptance.
• Lead root-cause analysis (8D / Why-Why methodologies) for electrical defects during prototype builds & pre-production runs.
• Coordinate mule vehicle development and testing activities.
• Conduct benchmarking studies to compare product performance against competitors.
• Excellent communication skills for managing cross-department dependencies and ability to work effectively in fast-paced product development cycles (APQP / Stage-Gate process).
• Support vehicle development activities to ensure alignment with customer requirements and project

Skills

FMEA/DFMEA

Road trip data analysis

House of Quality (HOQ)

Electrical system architecture

CAN/LIN/Ethernet interfaces

Functional safety ISO 26262

EMC/ EMI requirements

Cross-functional collaboration

APQP / Stage-Gate

Project/resource planning

Education

B.Tech or M.Tech in Mechanical / Automotive / Mechatronics / Electrical & Electronics

Job description

Job Title / Role

Product Engineer

Department

NPD - 2W ( ICE & EV )

Location

Hosur

Education Qualification

B.Tech or M.Tech in Mechanical / Automotive / Mechatronics / Electrical & Electronics.

Candidates with project management tools in preferred

Experience

Minimum of 7 years

Purpose of the Role

Drive innovation and efficiency in vehicle development by leveraging road trip data analysis, preparing HOQ, coordinating mule vehicle development, creating preliminary BOMs, planning project resources, and benchmarking to ensure competitive products that meet customer needs.

Role Description

• Perform Failure Mode and Effects Analysis (FMEA/DFMEA) to identify single-point failures and mitigate operational risks.
• Analyze road trip data to identify performance gaps and improvement opportunities.
• Prepare House of Quality (HOQ) to translate customer needs into engineering specifications.
• Design and define full-vehicle electrical system architectures, including low-voltage (12V/48V) and high-voltage (HV) power distribution networks.
• Select and size electrical components, including connectors, fuses, relays, busbars, power distribution units (PDUs), and Electronic Control Units (ECUs).
• Define functional safety (ISO 26262) and electromagnetic compatibility (EMC/EMI) requirements for all electrical sub-systems.
• Collaborate with Powertrain, Software, Thermal, and Body teams to integrate electrical hardware into the total vehicle envelope.
• Knowledge and understanding to define pinouts, communication interfaces (CAN, LIN, Ethernet), and power supply logic
• Formulate Design Verification Plan & Report (DVP&R) documents for electrical system acceptance.
• Lead root-cause analysis (8D / Why-Why methodologies) for electrical defects during prototype builds & pre-production runs.
• Coordinate mule vehicle development and testing activities.
• Conduct benchmarking studies to compare product performance against competitors.
• Excellent communication skills for managing cross-department dependencies and ability to work effectively in fast-paced product development cycles (APQP / Stage-Gate process).
• Support vehicle development activities to ensure alignment with customer requirements and project