Power Plant DCS Software Design Engineer

Quest Global; Bengaluru; On-site; INR 1,500,000 - 2,100,000; Full time

Job summary

Quest Global is seeking a senior control systems engineer to design and implement power plant monitoring and control solutions. The candidate will work on DCS, SCADA and PLC networks, develop HMI screens and alarm management, and ensure robust integration with safety interlocks and plant data acquisition.

Responsibilities include system configuration, FAT/SAT testing, and coordinating technical documentation and design specifications with multidisciplinary teams.

Qualifications

• Minimum of 5 years' experience in design and detail engineering of DCS used in power plants.
• Strong knowledge of IEC61131 programming and control architectures.
• Experience with P&ID, Plant Layout and Functional Design Specifications.
• Experience in HMI development and Alarm/Event Management.
• Knowledge of IEC 61850, IEC60870, DNP3 and cyber security configurations.

Responsibilities

• Design the complete control system software (config, logic, HMI) for power plant monitoring solutions.
• Prepare system software configuration documentation and review vendor documents.
• Configure IO databases, alarms and interlocks; implement control logics.
• Support FAT/SAT, commissioning and troubleshooting activities.
• Guide teams in detailed engineering, testing (SWAT, FAT) and system integration.

Skills

DCS design

SCADA

PLC programming

HMI development

Ladder Logic

FBD

ST

SFC

IEC61131

P&ID

System integration

Cyber security configurations

Education

Bachelor's Degree in Electrical, Electronics or Instrumentation Engineering

Tools

Diasys Netamation

MELSEP

HIACS

TOSMAP

SPPA T3000

Mark VIe

Symphony Plus

800xA

MELGEAR

Job description

Job Requirements

At Quest Global, it's not just what we do but how and why we do it that makes us different. With over 25 years as an engineering services provider, we believe in the power of doing things differently to make the impossible possible. Our people are driven by the desire to make the world a better place—to make a positive difference that contributes to a brighter future. We bring together technologies and industries, alongside the contributions of diverse individuals who are empowered by an intentional workplace culture, to solve problems better and faster.

Job Requirements

At Quest Global, it's not just what we do but how and why we do it that makes us different. With over 25 years as an engineering services provider, we believe in the power of doing things differently to make the impossible possible. Our people are driven by the desire to make the world a better place—to make a positive difference that contributes to a brighter future. We bring together technologies and industries, alongside the contributions of diverse individuals who are empowered by an intentional workplace culture, to solve problems better and faster.

Key Responsibilities

Responsible for the design of power plant monitoring and control systems (DCS, SCADA, PLC and Special Function Controllers) and related control devices/subsystems used for data acquisition, automatic process control, safety & reliability and operator stations/interfaces. An ideal candidate is expected to have the following:

• Deep understanding of customer (power plant owners) requirements (plant layout, monitoring & control requirements of power plant [Generator, GT, ST, Boiler, HRSG, BoP and Auxiliaries - respective open loop, closed loop controls and protection interlocks]), P&ID, and Functional Design Specifications
• Ability to understand and interpret P&IDs, Plant Layout and Control System Architecture, Functional Design Specifications, Control Philosophies & Control Narratives, Cause & Effect Matrices/diagrams
• Ability to design the entire control system software (system configuration, control logics implementation, HMI building and Alarm & Event Management) in collaboration with related technical departments.
• Well-versed with DCSs’ IO Databases, Alarm & Event Configuration, using HMI builder to create and link screens, control and interlock logic programming using Ladder Logic, Function Block Diagrams (FBD), Structured Text (ST) and Sequential Flow Charting (SFC). Experience and good understanding of IEC61131 based programming. Knowledge of Problem Oriented Language (POL) is a plus
• Knowledge of Network & Cyber Security Configurations
• Prepare system software configuration documentation. Review vendor documentation and technical submittals
• Knowledge of applicable international standards (IEC 61850, IEC60870, DNP3 etc.)
• Minimum of 5 years' experience in design and detail engineering of one or more established DCS used in power plants. Example: Diasys Netamation, MELSEP, HIACS, TOSMAP, SPPA T3000, Mark VIe, Symphony Plus, 800xA, Emerson, Honeywell, Centum

We are known for our extraordinary people who make the impossible possible every day. Questians are driven by hunger, humility, and aspiration. We believe that our company culture is the key to our ability to make a true difference in every industry we reach. Our teams regularly invest time and dedicated effort into internal culture work, ensuring that all voices are heard.

We wholeheartedly believe in the diversity of thought that comes with fostering a culture rooted in respect, where everyone belongs, is valued, and feels inspired to share their ideas. We know embracing our unique differences makes us better, and that solving the worlds hardest engineering problems requires diverse ideas, perspectives, and backgrounds. We shine the brightest when we tap into the many dimensions that thrive across over 21,000 difference-makers in our workplace.

Work Experience

• Very good understanding of control schemes and functionalities of controllers used for monitoring & control of Generator, GT, ST, Boiler, HRSG, BoP and Auxiliaries - respective open loop, closed loop controls and protection interlocks
• Control logic implementation should include design, development and implementation of Control logic, Sequence Logic, Interlock and Protection Logic, Start/Stop Sequences, Automatic Control Functions
• Hands-on working experience in design and development of system configuration, control logic configuration and HMI building, testing and SWAT
• Experience in design of Operator Interface
• HMI Screens, including Mimic Screens, Overview Displays, Trends, Event Displays and Diagnostic Screens ensuring user-friendly operation and plant monitoring.
• Alarm & Event Management - Configure alarm databases, alarm rationalization, Implement alarm priorities and operator guidance. Develop event logging and reporting functions.
• Experience in System Integration & Testing - Perform software integration testing, participating in t Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT) and commissioning and troubleshooting activities.
• Documentation Experience - Preparing Functional Design Specifications (FDS), Software Design Specifications (SDS), Cause & Effect Documents, Logic Narratives, HMI Design Documents, FAT Procedures
• Guiding and supporting respective teams to do detailed engineering, configure the system and testing (SWAT and FAT), commissioning and SAT
• Proficiency in DCS, PLC and SCADA engineering tools. Experience with MELGEAR and MELSEP is a plus

Experience

• 10+ years in Control System application engineering for power plants with a minimum of 5 years' hands-on experience in DCS software engineering.

Education

• Bachelor's Degree in Electrical, Electronics, Instrumentation Engineering or equivalent.