Our client, a leading player in the food ingredients industry, is looking to hire a Plant Maintenance Manager to lead maintenance and engineering operations.
Role: Maintenance Manager
Reports to: Plant Manager
Purpose of the Position
The Plant Maintenance Manager ensures all equipment, utilities, and infrastructure are maintained to support uninterrupted production, with a focus on minimizing downtime, improving reliability, and driving cost‑effective maintenance. The role also leads CAPEX initiatives, implements engineering improvements, ensures statutory compliance, and promotes safety and environmental sustainability.
Major Duties & Responsibilities
- Ensure 100% readiness of plant machinery, utilities, and facility infrastructure to minimize downtime and maximize productivity.
- Develop preventive & predictive maintenance plans; ensure execution through supervisors and external service providers.
- Evaluate equipment performance, identify gaps, and implement engineering improvements.
- Establish effective spare parts management and vendor service contracts.
- Design/specify equipment and facility infrastructure solutions to improve plant capacity and productivity.
- Prepare detailed Engineering Assessments (EA), project proposals, and cost‑benefit analyses.
- Drive end‑to‑end project execution: procurement, installation, contractor management, and commissioning.
- Ensure CAPEX projects are delivered within approved budget, scope, and timelines.
- Oversee and control annual maintenance budgets, ensuring optimal utilization.
- Track repair and maintenance expenses, identify overspend risks, and implement corrective actions.
- Drive productivity, energy savings, and cost‑reduction initiatives.
- Design, implement, and monitor plant safety programs, procedures, and culture.
- Ensure safety equipment and infrastructure comply with statutory requirements and internal standards.
- Support the Plant Safety Committee and drive location‑specific safety improvements.
- Manage environmental sustainability initiatives in line with global environmental goals.
- Maintain all statutory registers, licenses, records, and interface with regulators during audits.
- Lead Maintenance Supervisors, technicians, and external contractors.
- Foster teamwork within engineering and production teams to address equipment challenges collaboratively.
Qualification and Experience
- Bachelor’s degree in Engineering (Mechanical/Electrical/Instrumentation preferred).
- Minimum 8‑10 years of experience in maintenance engineering in food, pharma, FMCG, or related processing industry.
- Proven exposure to preventive & predictive maintenance, utilities, and CAPEX project implementation.
- Experience working in ERP environments (SAP / other ERP tools).
- Strong ability to interpret technical documents, engineering drawings, safety manuals, and SOPs.
- Proficiency in preparing maintenance reports, CAPEX proposals, and technical correspondence.
- Strong reasoning and problem‑solving skills to manage non‑standard work situations.