PF Mechanical (ShiftOperation)

UltraTech Cement; Tamil Nadu; On-site; INR 600,000 - 900,000; Full time

Job summary

UltraTech Cement in Tamil Nadu is seeking a maintenance professional to drive plant reliability through preventive and corrective maintenance, shutdown planning, spare parts forecasting, and coordination with OEMs and suppliers. You will ensure daily monitoring of equipment health and proper job planning for both routine and shutdown activities.

The role emphasizes safety, cost control, and system improvements, with a focus on eliminating recurring breakdowns, reducing idle running, and

Responsibilities

• Execution of preventive & corrective maintenance activities.
• Ensure periodic checking.
• Manpower planning one day in advance for daily jobs.
• Proper Job planning for shutdown jobs.
• Spare parts planning for major shutdown jobs as well as fulfilling day to day basic requirements.
• Interaction with OEM and suppliers for elimination of critical equipment problems.
• Execution of all the major jobs during shutdowns.
• Planning of contractor jobs to be carried out and raise service work order accordingly.
• Proper coordination with other departments.
• Daily monitoring of equipment health and maintaining records.
• Avoiding idle running of equipment's

Job description

• Execution of preventive & corrective maintenance activities.


• Ensure periodic checking.


• Manpower planning one day in advance for daily jobs.


• Proper Job planning for shutdown jobs.


• Spare parts planning for major shutdown jobs as well as fulfilling day to day basic requirements.


• Interaction with OEM and suppliers for elimination of critical equipment problems.


• Execution of all the major jobs during shutdowns.


• Planning of contractor jobs to be carried out and raise service work order accordingly.


• Proper coordination with other departments.


• Daily monitoring of equipment health and maintaining records.


• Avoiding idle running of equipment's

Plant Availability

• Execution of preventive & corrective maintenance activities.


• Ensure periodic checking.


• Manpower planning one day in advance for daily jobs.


• Proper Job planning for shutdown jobs.


• Spare parts planning for major shutdown jobs as well as fulfilling day to day basic requirements.


• Interaction with OEM and suppliers for elimination of critical equipment problems.


• Execution of all the major jobs during shutdowns.


• Planning of contractor jobs to be carried out and raise service work order accordingly.


• Proper coordination with other departments.


• Daily monitoring of equipment health and maintaining records.


• Avoiding idle running of equipment's

Cost Control

• Reduction in section cost by reducing breakdowns.


• Reduction in section cost by avoiding idle running of equipment.


• Avoid over time and optimum utilization of contract manpower


• Control the handling cost by avoiding Spillage.

System Management

• To implement improvement project to reduce repetitive problems/breakdown or losses.


• Timely submission of Kaizen, OPL, Good to fine, suggestion on system


• Developing and sustaining Model area in respective sections


• 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programs down the level team


• To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.


• Implementation of critical spares & consumable SOP without any defilement


• Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.

Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives

• Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.


• Educating team about \"I know my job\", \"I know the hazards associated with my job and I applied control measures\" & \"I expedite to my senior\" among manpower deployed in sections/department manpower including peer, WB & CL manpower


• Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.


• To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP


• Active participation in safety training, safety sub committees, standard champions meeting and any safety event


• Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc. and reporting concerned if any abnormalities for corrective action


• Adhering of all safety precautions on the site and off the site


• Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.