Overview
Purpose of the Role - To maintain normal operating parameters and ensure safety, reliability and efficiency during steady state run, start up, shut downs and emergencies by continuously monitoring DCS/PLC Panel while adhering to standard operating procedures.
Responsibilities
- Operations - Control and monitor panel and process parameters as per schedule and oversee chemicals and utility consumption
- Maintain and monitor plant operating parameters within operating limits for safe and optimized plant operation and respond to alarms and deviations as per procedure
- Monitor trends of critical parameters to identity impending abnormalities and notify Shift in-charge for corrective actions
- Inspect equipment and listen for automated warning signals to determine location and nature of malfunction, such as leaks and breakage
- Follow guidelines received from Shift in-charge through Shift Team Meetings / OMPRO instructions for enhancement of plant operations
- Address the reasons for deviations in OMPRO and mention the corrective actions taken
- Initiate maintenance request in case of equipment failure in coordination with field operators and shift in-charge
- Report in writing detailed shift log, any key parameter changes, events, actions taken and follow ups required in OMPRO logbook
- Compile and record operating data, instrument readings, documents, and results of analysis and highlight any abnormality or deviations to shift In-charge
- Coordinate system shutdown and start up through panel operation and communication to field
- Retrieve and refer the relevant, updated data and PT documentation from respective locations like ReIMS, intranet portal, LIMS as per requirement
- Follow-up and complete relevant tasks / activities as assigned or configured in OMPRO
- Responded to F&G alarms and act as per site Emergency Response Control Plan
- Continuous monitor and update APC, RTO, optimizer, etc as relevant
Policies, Processes and Procedures
- Conduct day to day activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner
- Contribute to the identification of continuous improvement of systems, processes and procedure.
Education
- Necessary: Diploma Engineering
Experience
- Necessary: 3+ years of work experience in the process plant for BSC
- Exposure to DCS operations is desirable
- Desired: DCS/PLC Knowledge
- Usage of system tools such as OMPRO, SAP-IM, ELS, ReIMS etc.
- Plant Process Technology Know How
- Adept with safety procedures like work permit system, interlock bypass, incident management etc.
- Emergency Handling
- Unit Operations
- Material Balance
- Communication skills
- Problem Solving
- Analytical Skills
- Think and Act in difficult situations
- Being Ethical
Skills & Competencies
- Variation of the directly controlled Key Operating parameters
- No of controllable Operating parameters in alarm condition
- Product and intermediate Quality deviations during the shift
- Performance w.r.t applicable OMPro KPIs e.g.: HOTO duration, Unauthorized system over-ride
- Compliance of assigned tasks and routine activities as per the Operating procedures
- Emergency response as per site emergency response control plan
- Effectiveness of communication with shift team members: Written and verbal
- Implemented improvement suggestions/ ideas