Assistant Manager- C&I Maintenance

Adani Transmission (ATL); Mundra; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Adani Transmission (ATL) seeks an experienced professional to manage DCS and PLC systems, ensuring reliability, backups, and maintenance. You will coordinate with OEMs, oversee licenses and cybersecurity, and ensure continuous operation of control loops.

The role requires a Bachelor's in instrumentation/electronics, 4+ years in industrial automation with DCS/PLC, and leadership of DCS_PLC initiatives. Industry exposure in power, petrochemical, or heavy industry is preferred.

Qualifications

• Bachelor's degree in CI or Electronics Communication or equivalent.
• 4+ years of experience in industrial automation, specifically with DCS and PLC systems.
• Lead - DCS_PLC (Distributed Control System_ Programmable Logic Control).
• Preferred Industry: Experience in the power generation, petrochemical, oil and gas, or heavy industrial sectors.

Responsibilities

• Ensure availability and functioning of control loops in auto mode.
• Schedule and execute regular backups of DCS and PLC systems to prevent data loss.
• Coordinate with OEMs for annual maintenance activities and system upgrades.
• Maintain up-to-date DCS and PLC licenses and manage renewals.
• Review and strengthen network security measures to protect against cyber threats.

Skills

Industrial automation

DCS/PLC leadership

System reliability

Education

Bachelor's degree in CI or Electronics Communication

Tools

DCS

PLC

Job description

Job Summary

Job Purpose: This role is responsible to manage the continuous availability, reliability, and functionality of DCS and PLC systems. This includes scheduling and performing regular system backups, maintenance, and troubleshooting, as well as coordinating with OEMs for system upgrades. The role also involves managing hardware and software resources, network integrity, and cybersecurity measures to prevent data loss and system vulnerabilities.

Responsibilities

System Reliability and Maintenance

• Ensure the availability and functioning of all control loops in auto mode, maintaining reliability of equipment protection under BTG.
• Schedule and execute regular backups of DCS and PLC systems to prevent data loss.
• Perform routine maintenance and troubleshooting of DCS and PLC hardware to minimize downtime.
• Monitor system alarms daily and ensure the healthiness and redundancy of systems.
• Coordinate with Original Equipment Manufacturers (OEMs) for annual maintenance activities and system upgrades.
• Manage the proper functioning of Operator Workstations (OWS) and Engineering Workstations (EWS).
• Maintain periodical backups and availability of historian systems for data integrity and recovery.

Hardware and Software Management

• Manage the availability of DCS and PLC hardware and software, including necessary spares for emergency replacements.
• Maintain up-to-date DCS and PLC licenses and manage renewals to avoid operational disruptions.
• Conduct patch updates of DCS and PLC software to address vulnerabilities and enhance system performance.
• Upgrade DCS and PLC systems proactively to prevent obsolescence and maintain compatibility with new technologies.

Network and Cybersecurity

• Manage the storage, backup, and restoration of systems in compliance with cybersecurity policies.
• Ensure the healthiness and redundancy of the DCS and PLC network, preventing single points of failure.
• Oversee the transfer of data to third-party systems, such as Pi servers, ensuring secure and reliable communication.
• Review and strengthen network security measures to protect against cyber threats and unauthorized access.

Business Sustainability

• Implement and Follow IMS, AWMS, DISHA and CHETNA guidelines within the department.
• Promote the safety of personnel and equipment through rigorous training and strict adherence to safety protocols.
• Implement risk management practices to mitigate potential hazards and ensure operational continuity.
• Develop and maintain emergency response plans to address potential incidents swiftly and effectively.
• Ensure adherence to statutory compliances and regulations.
• Implement MoC (Management of Change) protocols to ensure safe and compliant modifications to equipment and processes.
• Provide support for Root Cause Analysis (RCA), Failure Mode and Effects Analysis (FMEA), Zero Forced Outage (ZFO) to enhance system reliability.
• Implement field related ZFO action items and AWMS for continuous improvement in maintenance practices.

Digitization and Automation

• Execute comprehensive digitization strategies and automation solutions to optimize operational efficiency.
• Implement process and system improvements, adopting newer technologies and innovative ideas.
• Drive the implementation of digital transformation initiatives.
• Analyse data trends and system performance to identify opportunities for automation and digitization enhancements.

Key Stakeholders

Internal

• Environment Sustainability
• Techno Commercial
• Operations Maintenance
• Security
• Stores
• Support Functions
• Endorse
• ENOC

External

• Vendor

Qualifications

• Bachelors degree in CI or Electronics Communication or equivalent degree.
• 4+ years of experience in industrial automation, specifically with DCS and PLC systems.
• Lead - DCS_PLC (Distributed Control System_ Programmable Logic Control)
• Preferred Industry: Experience in the power generation, petrochemical, oil and gas, or heavy industrial sectors.