Role & responsibilities
1.Data Analytics & KPI Management:-
- Tracking Plant Performance: Collate, calculate, and monitor core pharmaceutical plant metrics including OEE (Overall Equipment Effectiveness), batch cycle times, capacity utilization, and line productivity.
- Publishing daily DPR
- Dashboard Design & Maintenance: Develop and manage digital daily management dashboards to track real-time shop-floor operational status.
- Waste & Variance Tracking: Generate reports on yield losses, material variances, and non-value-added activities to identify bottlenecks in the production stream.
- Score card of sites: coordinating Site team for Scorecard and publish scorecard on monthly basis.
- Manthan MIS: Reporting Idea Status of site wise Manthan and Value reporting
2. Supporting Continuous Improvement Frameworks:-
- OpEx Project Validation: Validate data baselines and post-implementation financial and operational savings for Kaizen, Six Sigma, and Total Productive Maintenance (TPM) projects.
- Root Cause Analysis (RCA) Support: Provide the historical and statistical data required by OpEx teams to investigate frequent manufacturing deviations, equipment breakdowns, or out-of-specification (OOS) failures
3. Financial & Cost Optimization Reporting:-
- Cost Saving Portfolios: Maintain the plants cost-optimization tracker. Monitor active OpEx cost-saving milestones against targets set by functional plant heads.
- Overtime & Resource Tracking: Analyze labor distribution, shop-floor overtime, and utility consumptions to help optimize overhead costs
4. Compliance & Quality Documentation Support:-
- Regulatory Readiness: Ensure all data, metric logs, and OpEx validation records comply with global regulatory guidelines (FDA, EMA, and GMP) during audits.
- SOP & Skill Mapping Tracking: Maintain digital records of updated Standard Operating Procedures (SOPs), workforce training metrics, and plant-wide multi-skilling matrices
Qualifications and skills
- Education: BE in computer science, data science, AI production/ industrial engineering.
- Experience: Experience of 3 to 6 years in OPEX in pharmaceutical OSD or FMCG or Automobile.
- Certification: Advance Excel, Power BI, Tableau.
- A proven record of accomplishment in operational excellence and continuous improvement is essential.
- Technical skills: MES (Manufacturing Execution Systems), SAP/ERP, LIMS (Laboratory Information Management System)
- Soft skills: The ability to work closely with site heads, functional head and work with cross-functional teams at all levels is vital. High interpersonal skill with excellent analytical, and interpretation skill, communication and coordination skills are crucial.