Mechanical Manager

Re Sustainability Limited; Nagar; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Re Sustainability Limited in India seeks an experienced Maintenance Engineer to oversee reactor integrity, support preventative maintenance scheduling, and ensure asset integrity across plant systems. You will manage utility systems, static safety measures, and continuous improvement initiatives to boost quality and yield.

The role requires 8–10 years in heavy process industries, with emphasis on safety reviews, root-cause analysis, and efficient work permitting.

Qualifications

• Minimum 8–10 years in heavy continuous process industries (Refineries, Cement, or Chemical plants).

Responsibilities

• Oversee Reactor Integrity: inspection and maintenance of the main horizontal reactor, drive system (rollers/gears) and high-temperature graphite seals.
• Implement and manage a 3-month rolling Preventative Maintenance calendar, focusing on filter replacements every 3000 hours and lubrication of rotating parts.
• Maintain equipment integrity in plant by carrying out asset integrity.
• Supervise Utility Management: operation of the Nitrogen Generator, ensuring air compressor and refrigerated dryer provide high-quality, oil-free air to PSA towers.
• Ensure all mechanical equipment, especially PESO Tank Farm and Pipe Racks, maintains Earth Integrity to prevent static ignition.
• Lead continuous improvement of the production process to improve quality, quantity, efficiency and yield.
• Maintain and enforce housekeeping standards; participate in PSSR, HAZOP, HIRA.
• Carry out Root Cause Analysis of breakdowns and major deviations and implement corrections after safety/process risk assessment to aim for zero accidents and zero breakdowns.
• Lead leak detection: weekly Soap Bubble and LEL detector tests on all syngas manifolds and flange joints.
• Maintain pressure relief valves and rupture discs calibrated to plant safety setpoints.
• Act as primary authority for Work Permits to ensure proper permits are in place for each job.
• Target unscheduled downtime of less than 48 hours per month.
• Maximize graphite packing life through proper alignment; manage a Critical Spares inventory; coordinate with Operation for new projects or modifications.

Job description

• Reactor Integrity: Oversee the inspection and maintenance of the main horizontal reactor, including the drive system (rollers/gears) and the high-temperature graphite seals.
• Preventative Maintenance (PM): Implement and manage the 3-month rolling PM calendar, focusing on filter replacements every 3000 hours and lubrication of all rotating parts.
• Maintain the integrity of the equipments in Plant by Carried out Asset Integrity.
• Utility Management: Supervise the operation of the Nitrogen Generator, ensuring the air compressor and refrigerated dryer provide high-quality, oil-free air to the PSA towers.
• Ensure all mechanical equipment, especially the PESO Tank Farm and Pipe Racks, maintain “Earth Integrity” to prevent static ignition.
• Lead and drive continuous improvement of the production process to improve quality, quantity, efficiency and yield.
• Maintain & enforce excellent standards housekeeping. Participate and provide inputs in PSSR (Pre Startup Safety Review), HAZOP, HIRA.
• Carry out Root Cause Analysis of breakdowns & major deviations and make necessary corrections by reviewing process safety to achieve Zero Accidents & Zero Breakdown goal and conduct risk assessment for process and operation with Safety & process team.
• Leak Detection: Lead weekly “Soap Bubble” and LEL detector tests on all syngas manifolds and flange joints.
• Pressure Systems: Maintain all pressure relief valves (PRVs) and rupture discs, ensuring they are calibrated to the plant’s safety setpoints.
• Work Management: Act as the primary authority for “Work Permits,” ensuring the plant imparted work permit in Each Job.
• Unscheduled Downtime: Less than 48 hours per month.
• Seal Life: Maximize the interval between graphite packing replacements through proper alignment.
• Spare Parts Management: Maintain a “Critical Spares” inventory of Plant,
• Coordinate with the Operation team for new projects or any modifications in the existing setup.

Qualification and Experience:

Eligibility Criteria

• Minimum 8–10 years in heavy continuous process industries (Refineries, Cement, or Chemical plants).