Mechanical Design Engineer

BTL India Private Ltd; Bengaluru; On-site; INR 1,200,000 - 2,200,000; Full time

Job summary

BTL India Private Ltd in Bengaluru seeks an experienced Mechanical Engineer to own end-to-end product design and development, focusing on electro-mechanical systems. You will lead investigations, analyze root causes, and collaborate with global teams to deliver robust solutions on schedule.

The role requires 4–8 years of hands-on design experience, familiarity with DFMEA, materials selection, and CAD (SolidWorks). Medical devices or consumer electronics exposure is a plus.

Qualifications

• 4–8 years’ experience in complete lifecycle of product design and development.

Responsibilities

• Understand mechanical design and system requirements.
• Own and lead investigations of production and field issues/failures.
• Drive root-cause analysis for technical issues.
• Collaborate with engineering and global production teams for design solutions.
• Plan timelines and execute projects for closures as per commitments.
• Research design options for enhancements, cost, durability and yield; perform experiments.

Skills

Electro-Mechanical design

Thermal management

Rapid prototyping

CAD - SolidWorks

Cross-functional collaboration

Problem solving

Design calculations

DFMEA awareness

Materials selection

Education

Bachelor’s or Master’s in Mechanical Engineering or Product Design

Tools

SolidWorks

Job description

As part of the R&D team, the employee should be able to work independently & perform following duties to support the team’s goals but not limited to the following:

• Understanding of Mechanical design & requirements of the system/product.
• Own & lead the investigation of production and field issues/failures.
• Understand the technical issues and drive the root cause analysis.
• Collaborate with engineering and global production team to provide design solutions.
• Plan the timelines & execute the project for closures as per commitments.
• Research design options for product enhancements, cost, durability & production yield improvements & perform necessary experiments to determine potential design feasibility.
• Evaluate researched options from various aspects (manufacturability, usability, ID, DFMEA, cost) & enable cross- functional teams to take decisions on concept directions.
• Perform design simulations, design calculations, tolerance analysis & DFMEA to have robust design.
• Prototype, build and execute test protocols to verify the design solutions.
• Have a system level thinking & partner closely with cross functional teams like Industrial design, Electrical, Manufacturing, Marketing, Service, Quality, Regulatory teams as needed.
• Address component obsolescence by identifying, evaluating, and qualifying alternative mechanical/electromechanical parts or materials.
• Own the Engineering Change Order (ECO) process from impact assessment to implementation, ensuring accurate documentation.
• Support in compliance testing and country registrations for products in production.
• Work efficiently with cross functional and production teams to deliver the assigned task/project with quality within the timelines.

ESSENTIAL QUALIFICATION AND EXPERIENCE

QUALIFICATION

• o Bachelor’s degree or Masters in Mechanical Engineering or Product design (Mechanical) with 4 8 years’ experience in complete lifecycle of Product Design and Development.

TECHNICAL COMPETENCY

• o Experience in design of Electro-Mechanical products (Ex: Medical devices, Consumer appliances)
• o Experience in working in designs for various manufacturing technologies including plastic injection molding, silicones, precision machining & sheet metal.
• o Experience in selection of materials & various finishing processes.
• o Design calculation and optimization for component & system level, strong foundation and working knowledge in GD & T & stack up analysis.
• o Exposure to solving thermal management within the device and successfully handled thermal problems in the projects.
• o Experience with rapid prototype and different prototyping techniques for building proof of concept and Functional prototype for testing.
• o Good analytical skills in problem solving, identify the technical risk and mitigating them systematically.
• o Able to work in new areas and propose solutions to the problems related to system level that not confined to only mechanical stream.
• o Hands on Experience with CAD software’s like SolidWorks with exposure to surface modelling, skeleton model/Master model concept.
• o Able to work independently & experience with working in cross functional teams.

BEHAVIOURAL COMPETENCY

• o Excellent Analytical and problem-solving skills.
• o Self-motivated, proactive and passion to finish (fire in belly).
• o Clear thinker, systemic & going in depth.
• o Flexible, hands-on and willing to learn new technologies.
• o Good team player with good collaboration skills.
• o Well organized & effective at work.

ADDITIONAL QUALIFICATION AND EXPERIENCE

• o Medical devices product development experience will be an added advantage.
• o Experience with Medical Device Directive (MDD), ISO 13485, Design controls or similar regulatory environment and QMS will be an added advantage.