MAR_125 - Vehicle DFMEA Engineer - Two-Wheeler Development

Marutee Design Engineering; India; Remote; INR 900,000 - 1,300,000; Full time

Job summary

Marutee Design Engineering seeks a DFMEA Engineer for two-wheeler development, leading DFMEA activities for traditional and electric vehicles. Responsible for creating and maintaining DFMEA across vehicle system levels.

The role requires strong AIAG-VDA DFMEA knowledge, cross-functional collaboration, and familiarity with APQP, PFMEA, and control plans to ensure robust risk mitigation in complex vehicle programs.

Qualifications

• Familiarity with AIAG-VDA DFMEA methodology
• Experience in two-wheeler vehicle development, vehicle integration, design engineering or reliability engineering
• Understanding of two-wheeler systems and EV components
• Knowledge of APQP, PFMEA, Control Plans and change management

Responsibilities

• Define functions, requirements, failure modes, effects, causes, and prevention/detection controls
• Identify risks across chassis, powertrain, battery, brakes, electrical systems, and rider interfaces
• Conduct DFMEA reviews with cross-functional teams
• Drive risk-reduction actions and track closure of critical items
• Link DFMEA outputs with DVPR, design reviews, test plans, PFMEA and control plans
• Update DFMEA with design changes, test results, and field feedback
• Support lessons learned and standardization across vehicle programs

Skills

DFMEA methodology

Two-wheeler development

Cross-functional communication

PLM/PDM and CAD tools

APQP/PPAP knowledge

FMEA tools (APIS IQ-FMEA, ReliaSoft XF

Education

Bachelor's degree in Mechanical or Automotive Engineering

Tools

APIS IQ-FMEA

ReliaSoft XFMEA

Job description

Vehicle DFMEA Engineer - Two-Wheeler Development

Lead and manage DFMEA activities for complete two-wheeler vehicle development programs, including conventional and electric vehicles. Develop and maintain DFMEA from Vehicle System Subsystem Assembly Component level.

Key Responsibilities

• Define functions, requirements, failure modes, effects, causes, and prevention/detection controls.
• Identify vehicle-level and interface-related risks across chassis, suspension, brakes, powertrain, battery, motor, electrical systems, wiring harness, body, and rider interfaces.
• Conduct DFMEA reviews with Design, Vehicle Integration, CAE, Testing, Manufacturing, Quality, Suppliers, Service, and Program teams.
• Drive risk-reduction actions, track closure, and elevate critical open items.
• Link DFMEA outputs with DVPR, design reviews, test plans, PFMEA, Control Plans, and engineering change processes.
• Update DFMEA based on design changes, test results, prototype issues, manufacturing feedback, warranty concerns, and field failures.
• Support lessons learned, DFMEA standardization, and continuous improvement across vehicle programs.

Required Skills

• Strong knowledge of AIAG-VDA DFMEA methodology, including structure analysis, function analysis, failure analysis, Action Priority, and risk mitigation.
• Experience in two-wheeler vehicle development, vehicle integration, design engineering, testing, quality, or reliability engineering.
• Understanding of two-wheeler systems: frame, chassis, suspension, steering, brakes, tyres, powertrain, electrical architecture, body systems, and vehicle packaging.
• For EV programs: knowledge of battery pack, BMS, motor, controller, charger, wiring harness, high-voltage safety, and thermal management.
• Familiarity with APQP, PPAP, PFMEA, Control Plans, DVPR, 8D, 5 Why, root-cause analysis, and engineering change management.
• Working knowledge of PLM/PDM, BOM, CAD release, and FMEA tools such as APIS IQ-FMEA, ReliaSoft XFMEA, or equivalent.
• Strong cross-functional communication, workshop facilitation, action tracking, and technical documentation skills.

Preferred Profile

Bachelor s degree in Mechanical, Automobile, Electrical, Electronics, or Mechatronics Engineering, with 4-8 years of automotive/two-wheeler product-development experience. Experience in electric two-wheeler development and AIAG-VDA FMEA training is preferred.

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.