Manufacturing Engineering Manager Engine & Genset Test

Caterpillar Brazil; Chhatrapati Sambhajinagar District; On-site; INR 2,500,000 - 3,500,000; Full time

Job summary

Caterpillar Brazil is seeking a Senior Manufacturing Engineering Leader to head test and process engineering for engines and gensets in our India facility. You will drive strategy, standards, and continuous improvement across test cells and production lines.

The role emphasizes automation, data analytics, and integration of IIoT, SCADA, and PLC-controlled test systems to optimize throughput and product quality.

Qualifications

• Experience leading manufacturing engineering for engines and gensets.
• Ability to develop manufacturing strategies aligned with business objectives.
• Experience with automated test systems and data-driven manufacturing.
• Knowledge of APQP, PFMEA, and control plans is a plus.

Responsibilities

• Lead engine and genset test manufacturing engineering activities across the facility.
• Develop manufacturing engineering strategies aligned with business objectives.
• Establish engineering standards, testing specifications, and best practices.
• Drive digital manufacturing and IIoT implementations.

Skills

Manufacturing leadership

Test engineering

Process optimization

Digital manufacturing

Data analytics

Tools

PUMA

PLC

SCADA

DAQ

Engine dynos

Job description

Key Responsibilities

Manufacturing Engineering Leadership

• Lead Engine and Genset Test Manufacturing Engineering activities across the facility.
• Develop manufacturing engineering strategies aligned with business objectives.
• Establish engineering standards, testing specifications, and best practices.
• Support production growth through capacity planning and technology deployment.
• Drive operational excellence through process optimization and innovation.
• Build a high-performance engineering organization focused on continuous improvement.

Engine & Genset Test Process Engineering

Engine Test Processes

• Hot test operations
• Engine performance verification
• Fuel consumption measurement
• Emissions testing
• End-of-line testing
• Functional validation
• Durability testing processes
• Troubleshooting and diagnostic processes

Genset Test Processes

• Load testing procedures
• Electrical performance testing
• Frequency and voltage regulation testing
• Noise and vibration testing
• Reliability validation testing
• Customer acceptance testing
• Final inspection and release testing

Key Deliverables

• Improved throughput and productivity
• Reduced test cycle time
• Enhanced first-pass yield
• Improved equipment utilization
• Standardized testing methodology
• Reduced quality defects and rework

Test Automation & Digital Manufacturing

Lead development and implementation of:

• Automated test systems -PUMA
• PLC-based test controls
• SCADA systems
• Data acquisition systems (DAQ)
• Engine control integration
• Genset controller integration
• Digital manufacturing solutions
• Real-time monitoring systems
• IIoT and Industry 4.0 applications
• Manufacturing analytics dashboards

Responsibilities

• Establish automated testing standards.
• Improve test data accuracy and traceability.
• Develop smart manufacturing solutions.
• Drive paperless operations and digital workflows.
• Support factory connectivity and data analytics initiatives.

Test Equipment & Facility Engineering

Responsible for engineering and optimization of:

• Engine dynamometers
• Hydraulic dynamometer systems
• Resistive and reactive load banks
• Fuel systems
• Cooling systems
• Air intake systems
• Exhaust extraction systems
• Emissions measurement systems
• Electrical distribution systems
• High-voltage testing infrastructure
• Instrumentation and sensors
• Calibration systems

Objectives

• Increase equipment capability.
• Improve test cell utilization.
• Optimize facility layout and workflow.
• Enhance reliability and maintainability.

New Product Introduction (NPI) & Industrialization

• Lead test process development for new engine and genset products.
• Support APQP and product launch activities.
• Develop Process Flow Diagrams (PFDs).
• Create PFMEA and Control Plans.
• Conduct process validation and capability studies.
• Support pilot builds and production trials.
• Ensure smooth product launches with minimal disruption.