Manager Facilities Engineering Genset

Caterpillar Inc.

Beed

On-site

INR 1,500,000 - 2,100,000

Full time

4 days ago

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Job summary

Caterpillar Inc. in India is seeking a Genset Test Maintenance Manager to ensure reliability, availability, and continuous improvement of generator test facilities and related utilities.

You will lead maintenance teams to maximize uptime, safety, and testing efficiency in a manufacturing environment. Qualifications include a Bachelor’s in Mechanical/Electrical/Mechatronics/Industrial Engineering and 5–15 years in maintenance or power generation.

Qualifications

Bachelor's degree in Mechanical, Electrical, Mechatronics or Industrial Engineering.
5–15 years of maintenance, utilities, powertrain testing or manufacturing experience.
Experience with genset testing facilities or power generation equipment.

Responsibilities

Lead maintenance activities for genset testing facilities and infrastructure.
Develop preventive, predictive, and corrective maintenance programs.
Establish standards, procedures, and best practices for maintenance.
Monitor equipment health to achieve uptime and reliability.
Coordinate with OEMs, contractors, and suppliers on projects.

Skills

Maintenance management

RCA

TPM

Predictive maintenance

Lean manufacturing

Team leadership

Safety compliance

High voltage safety

Education

Bachelor's Degree in Mechanical Engineering

Bachelor's Degree in Electrical Engineering

Bachelor's Degree in Mechatronics

Bachelor's Degree in Industrial Engineering

Tools

PLC & SCADA

Load banks

Electrical distribution

Instrumentation

Diesel & gas fuel systems

Job description

Career Area:

Manufacturing

Job Description:

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

Updated: 09/23/2026

Role Definition

The Genset Test Maintenance Manager is responsible for ensuring the reliability, availability, maintenance, and continuous improvement of generator set (Genset) testing facilities, test cells, load banks, fuel systems, electrical infrastructure, automation systems, and supporting utilities. The role leads maintenance teams to achieve maximum equipment uptime, testing efficiency, safety, quality, and compliance while supporting production and product validation activities.

Key Responsibilities

Maintenance Management

Lead all maintenance activities for genset testing facilities and supporting infrastructure.
Develop and execute preventive, predictive, and corrective maintenance programs.
Establish maintenance standards, procedures, and best practices.
Monitor equipment health and reliability to achieve world-class uptime.
Ensure rapid response and resolution of equipment breakdowns.

Genset Test Facility Maintenance

Responsible For Maintenance And Reliability Of:

Engine and Genset test cells
Resistive and reactive load banks
Fuel storage and distribution systems
Cooling towers and radiator systems
Exhaust extraction systems
Ventilation and air handling systems
Electrical distribution systems
Switchgear, transformers, and UPS systems
PLC, SCADA, and automation systems
Data acquisition and monitoring systems
Emissions and performance measurement equipment
Instrumentation and sensors

Reliability & Continuous Improvement

Implement Reliability Centered Maintenance (RCM) and Total Productive Maintenance (TPM).
Conduct Root Cause Analysis (RCA) of equipment failures.
Drive Predictive Maintenance initiatives using:
Vibration analysis
Thermography
Oil analysis
Condition monitoring
Lead downtime reduction projects.
Improve test cell utilization and equipment effectiveness.

Safety, Quality & Compliance

Ensure compliance with all EHS requirements.
Maintain safe operation of high-voltage electrical systems.
Implement Lockout/Tagout (LOTO) procedures.
Support ISO 9001, ISO 14001, and ISO 45001 compliance.
Ensure compliance with emissions, environmental, and testing regulations.
Conduct safety audits and risk assessments.

Capital Projects & Facility Expansion

Support new test cell installations and commissioning.
Lead equipment upgrades and modernization projects.
Participate in facility expansion and capacity enhancement initiatives.
Define maintenance requirements during equipment procurement.
Coordinate with OEMs, contractors, and suppliers.

Budget & Asset Management

Develop and manage maintenance budgets.
Optimize spare parts inventory and critical spare strategy.
Manage Annual Maintenance Contracts (AMCs).
Monitor maintenance costs and identify cost‑saving opportunities.
Develop equipment lifecycle and replacement plans.

Team Leadership & Development

Lead maintenance engineers, supervisors, and technicians.
Establish technical training and certification programs.
Develop succession plans and high-performance teams.
Drive a culture of accountability, teamwork, and continuous improvement.
Conduct performance reviews and employee development planning.

Educational Qualifications

Bachelor's Degree in Mechanical Engineering, Electrical Engineering, Mechatronics, or Industrial Engineering.

Preferred

Certification in TPM, Reliability Engineering, Six Sigma, or Project Management.

Experience

Required

5-15 years of experience in maintenance, utilities, powertrain testing, power generation, or manufacturing environments.
Experience in Genset testing facilities, engine testing, or power generation equipment.

Preferred