Manager Facilities Engineer

Caterpillar Financial Services Corporation

Chhatrapati Sambhajinagar District

On-site

INR 2,600,000 - 4,800,000

Full time

3 days ago

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Job summary

Caterpillar Inc. is seeking a Manufacturing Engineering Leader to steer engine and genset test programs, drive process improvements, and build a high-performance team.

This role focuses on defining standards, improving throughput, and delivering automated test capabilities within a five-day onsite environment. You will collaborate with global peers and manage complex test projects across multiple facilities.

Qualifications

Bachelor's degree in Mechanical Engineering, Electrical Engineering, Mechatronics, Industrial Engineering, or Production Engineering.
18-20 years of Manufacturing Engineering experience.
Strong experience in engine, powertrain, genset testing operations.
Lean Six Sigma Green Belt / Black Belt Certification (preferred).

Responsibilities

Lead Engine and Genset Test Manufacturing Engineering activities across the facility.
Develop manufacturing engineering strategies aligned with business objectives.
Establish engineering standards, testing specifications, and best practices.
Drive Lean Manufacturing and Six Sigma initiatives to improve OEE and FPY.
Mentor and develop a high-performance engineering team.

Skills

Leadership

Problem Solving

Team Development

Strategic Thinking

Communication

Education

Bachelor's Degree in Mechanical Engineering

Tools

Siemens PLC

Rockwell PLC

SCADA Systems

DAQ Systems

HMI Systems

Industrial Networking

Industry 4.0 Applications

Job description

Career Area:

Manufacturing

Job Description:

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

Key Responsibilities

Manufacturing Engineering Leadership

Lead Engine and Genset Test Manufacturing Engineering activities across the facility.
Develop manufacturing engineering strategies aligned with business objectives.
Establish engineering standards, testing specifications, and best practices.
Support production growth through capacity planning and technology deployment.
Drive operational excellence through process optimization and innovation.
Build a high-performance engineering organization focused on continuous improvement.

Engine & Genset Test Process Engineering

Develop, optimize, and standardize:

Engine Test Processes

Hot test operations
Engine performance verification
Fuel consumption measurement
Emissions testing
End-of-line testing
Functional validation
Durability testing processes
Troubleshooting and diagnostic processes

Genset Test Processes

Load testing procedures
Electrical performance testing
Frequency and voltage regulation testing
Noise and vibration testing
Reliability validation testing
Customer acceptance testing
Final inspection and release testing

Key Deliverables

Improved throughput and productivity
Reduced test cycle time
Enhanced first-pass yield
Improved equipment utilization
Standardized testing methodology
Reduced quality defects and rework

Test Automation & Digital Manufacturing

Automated test systems -PUMA
PLC-based test controls
SCADA systems
Data acquisition systems (DAQ)
Engine control integration
Genset controller integration
Digital manufacturing solutions
Real-time monitoring systems
IIoT and Industry 4.0 applications
Manufacturing analytics dashboards

Responsibilities

Establish automated testing standards.
Improve test data accuracy and traceability.
Develop smart manufacturing solutions.
Drive paperless operations and digital workflows.
Support factory connectivity and data analytics initiatives.

Test Equipment & Facility Engineering

Engine dynamometers
Hydraulic dynamometer systems
Resistive and reactive load banks
Fuel systems
Cooling systems
Air intake systems
Exhaust extraction systems
Emissions measurement systems
Electrical distribution systems
High-voltage testing infrastructure
Instrumentation and sensors
Calibration systems

Objectives

Increase equipment capability.
Improve test cell utilization.
Optimize facility layout and workflow.
Enhance reliability and maintainability.

New Product Introduction (NPI) & Industrialization

Lead test process development for new engine and genset products.
Support APQP and product launch activities.
Develop Process Flow Diagrams (PFDs).
Create PFMEA and Control Plans.
Conduct process validation and capability studies.
Support pilot builds and production trials.
Ensure smooth product launches with minimal disruption.

Capital Projects & Capacity Expansion

Lead planning and execution of capital investment projects.
Develop CAPEX business cases.
Define technical specifications for new test equipment.
Manage supplier selection and technical evaluations.
Coordinate installation and commissioning activities.
Deliver projects on schedule and within budget.

Typical Projects

New engine test cells
New genset test bays
Load bank installations
Emissions laboratories
Automated testing systems
Industry 4.0 implementation
Capacity expansion programs
Facility modernization initiatives

Continuous Improvement & Operational Excellence

Drive Lean Manufacturing and Six Sigma initiatives.
Improve Overall Equipment Effectiveness (OEE).
Reduce testing costs and cycle times.
Improve First Pass Yield (FPY).
Lead Value Stream Mapping activities.
Conduct Kaizen workshops.
Implement best practices across manufacturing operations.

Quality Engineering Support

Establish robust process controls for testing operations.
Analyze quality and test failure trends.
Lead root cause investigations.
Implement corrective and preventive actions.
Support customer audits and regulatory compliance audits.
Improve test accuracy and repeatability.

Focus Areas

Test repeatability
Data integrity
Process capability
Defect prevention
Warranty reduction
Customer satisfaction

Safety & Regulatory Compliance

Ensure compliance with all EHS and plant safety requirements.
Lead risk assessments for fuel systems, rotating machinery, and high-voltage equipment.
Develop safe testing procedures and standards.
Support ISO 9001, ISO 14001, and ISO 45001 requirements.
Ensure compliance with emissions and customer-specific testing regulations.
Promote a zero-incident safety culture.

Team Leadership & Talent Development

Lead a team of Manufacturing Engineers, Process Engineers, Automation Engineers, and Project Engineers.
Develop technical competency in engine and genset testing technologies.
Establish succession planning and career development programs.
Mentor engineers in testing methodologies and manufacturing excellence.
Foster innovation, accountability, and continuous learning.

Educational Qualifications

Required

Bachelor's Degree in Mechanical Engineering, Electrical Engineering, Mechatronics, Industrial Engineering, or Production Engineering.

Preferred

Lean Six Sigma Green Belt / Black Belt Certification.
Project Management Certification (PMP).
Industry 4.0 or Automation Certifications.

Experience

Required

18-20 years of Manufacturing Engineering experience.
Strong experience in engine, powertrain, genset, automotive, or industrial equipment testing operations.

Preferred