Manufacturing Engineer

RGBSI; Ahmedabad District; On-site; INR 300,000 - 700,000; Full time

Job summary

RGBSI is seeking a skilled professional to execute and improve processes for Aircraft electrical wire harness fabrication and installation planning. You will develop build plans, work instructions, and installation plans in CAP/ MES/ Teamcenter, ensuring proper testing and inspection for continuity.

The role emphasizes safety procedures, FOD prevention, and driving efficiency through analysis of processes. Hands-on wiring experience is preferred, with collaboration across suppliers and internal

Qualifications

• Experience with wire harness fabrication processes preferred.
• Familiar with CAP/ MES/ Teamcenter installation planning.
• Knowledge of safety procedures and FOD prevention.
• Ability to analyze processes and identify improvements.

Responsibilities

• Author build plan/fabrication process for Aircraft electrical wire harnesses.
• Assists in developing work instructions for installing wire harnesses and components in panels and other assemblies.
• Assist in developing efficient process sequence by analyzing and validating processes, standards and specifications related to fabrication of wire harnesses and panels namely - cutting, sorting, color-coding, labelling, kitting, measuring, stripping, crimping, soldering, and routing various lengths, types, and gauges of wire, heat-shrink, and other related materials.
• Working knowledge on tools and equipment such as wire strippers, crimpers, solder iron, wire identification and cutting machines, heat guns, and associated tools.
• Create Installation plan in CAPP/MES/Teamcenter
• Create testing and inspection plans for wire harnesses, panels, and aircraft electrical systems for continuity and proper functioning.
• Execute the process audits for the prevailing Installation/fabrication plans and ensure they meet the defined standards.
• Assist in implementation of safety procedures, Foreign Object Debris (FOD) prevention and non-conformances issues with wire harness manufacturing.
• Identifies production inefficiencies and suggests potential improvements to product or process.
• Assists in carrying out DFM and producibility studies of wire harness and electrical /electronic products. Prepares report.
• Liaison with in region suppliers to address quality issues and process improvements.
• Exercises critical thinking and innovative problem solving.
• Assists in developing and modifying work instructions for installing wire harnesses and components in panels and other assemblies. Participate in decomposing of process specifications and coordinating review with BAC spec SME/Custodians. Provide feedback on driving standards engineering requirements and manufacturing operations. Preferred: Hands-on shop-floor wiring experience with electrical harnesses, cable assemblies

Skills

Critical thinking

Problem solving

Team collaboration

Tools

Wire strippers

Crimpers

Soldering iron

Wire cutting machines

Heat guns

Job description

Position Responsibilities

• Author build plan/fabrication process for Aircraft electrical wire harnesses
• Assists in developing work instructions for installing wire harnesses and components in panels and other assemblies.
• Assist in developing efficient process sequence by analyzing and validating processes, standards and specifications related to fabrication of wire harnesses and panels namely - cutting, sorting, color-coding, labelling, kitting, measuring, stripping, crimping, soldering, and routing various lengths, types, and gauges of wire, heat-shrink, and other related materials.
• Working knowledge on tools and equipment such as wire strippers, crimpers, solder iron, wire identification and cutting machines, heat guns, and associated tools.
• Create Installation plan in CAPP/MES/Teamcenter
• Create testing and inspection plans for wire harnesses, panels, and aircraft electrical systems for continuity and proper functioning.

Job Description

• Execute the process audits for the prevailing Installation/fabrication plans and ensure they meet the defined standards.
• Assist in implementation of safety procedures, Foreign Object Debris (FOD) prevention and non-conformances issues with wire harness manufacturing.
• Identifies production inefficiencies and suggests potential improvements to product or process.
• Assists in carrying out DFM and producibility studies of wire harness and electrical /electronic products. Prepares report.
• Liaison with in region suppliers to address quality issues and process improvements.
• Exercises critical thinking and innovative problem solving.

Assists in developing and modifying work instructions for installing wire harnesses and components in panels and other assemblies. Participate in decomposing of process specifications and coordinating review with BAC spec SME/Custodians. Provide feedback on driving standards engineering requirements and manufacturing operations. Preferred: Hands-on shop-floor wiring experience with electrical harnesses, cable assemblies