Manufacturing Engineer - Electrical & Electronics integration

Ubifly Technologies Pvt Ltd; Chennai District; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Ubifly Technologies Pvt Ltd is seeking a Manufacturing Engineer - Electrical & Electronics integration to bridge design and shop floor in aerospace battery assemblies. You will lead DFM/DFA activities, define wire routing strategies, and collaborate with design, quality and supply chain teams to optimize built flow for prototype to serial production.

The role requires deep electrical proficiency, ability to read wiring harness drawings, experience with IPC standards, and hands-on support on the

Qualifications

• Bachelor’s degree in Electrical, Electronics or related field.
• 5+ years of experience in ME E&E integration activities in aerospace industry preferred.

Responsibilities

• Support DFM/DFA during design reviews to ensure manufacturability and serviceability of complex electrical systems.
• Define wire routing strategies ensuring safety, serviceability, and strict compliance with aerospace standards.
• Collaborate with design, quality, and supply chain teams to optimize build flow and reduce cycle time from the outset.
• Work with suppliers and internal teams to validate battery module assembly techniques and specialized tooling.
• Develop manufacturing processes for aircraft battery installation, including enclosure assembly, mounting, thermal management, and electrical interfacing.
• Create and validate build processes for wiring harness routing, terminations, and connector assemblies.
• Develop SOPs, MIs, and detailed inspection criteria.
• Manage production data, including MBOM preparation, Process Flow Diagrams, Control Plans, and PPAP/FAI documentation.
• Provide hands-on support to technicians on the shop floor during both prototype and serial production phases.
• Troubleshoot wiring and battery integration issues in real-time, implementing immediate corrective actions to maintain build schedules.
• Support the creation of harness assembly boards, work instructions, and functional test procedures.
• Drive Root Cause Analysis (RCA) for non-conformances and lead continuous improvement efforts to prevent recurrence.

Skills

Electrical proficiency

Technical drawing fluency

Wiring harness design

PCB interfaces knowledge

Root cause analysis

Education

Bachelor’s degree in Electrical or Electronics

Tools

Capital

Zuken

CATIA Electrical

PLM

MS Office

Job description

Manufacturing Engineer - Electrical & Electronics integration

Dynamic Manufacturing Engineer with specialized expertise in integrating complex electrical systems and high-voltage battery assemblies for next-generation aircraft with Proven track record in bridging the gap between design and the shop floor through robust DFM/DFA strategies, IPC-compliant process development, and real-time troubleshooting. Expertise in scaling battery enclosure assembly, thermal management, and advanced wire harness routing from prototype to serial production in highly regulated aerospace environments.

Role & Responsibilities: I. Design Integration & Strategy (The "Before the Build" Phase)

Support DFM/DFA activities during design reviews to ensure the manufacturability and serviceability of complex electrical systems.

Define wire routing strategies ensuring safety, serviceability, and strict compliance with aerospace standards.

Collaborate closely with design, quality, and supply chain teams to optimize build flow and reduce cycle time from the outset.

Work with suppliers and internal teams to validate battery module assembly techniques and specialized tooling.

II. Process Development & Documentation

Develop and implement manufacturing processes for aircraft battery installation, including enclosure assembly, mounting, thermal management, and electrical interfacing.

Create and validate build processes for wiring harness routing, terminations, and connector assemblies.

Develop Standard Operating Procedures (SOPs), Manufacturing Instructions (MIs) , and detailed inspection criteria.

Manage production data , including MBOM (Manufacturing Bill of Materials) preparation, Process Flow Diagrams, Control Plans, and PPAP/FAI documentation.

Provide hands-on support to technicians on the shop floor during both prototype and serial production phases.

Troubleshoot wiring and battery integration issues in real-time , implementing immediate corrective actions to maintain build schedules.

Support the creation of harness assembly boards , work instructions, and functional test procedures.

Drive Root Cause Analysis (RCA) for non-conformances and lead continuous improvement efforts to prevent recurrence.

Requirements

Electrical proficiency:

Technical Drawing Fluency: Ability to read wiring harness drawings, circuit diagrams, connector views, and terminal call outs.

Component Expertise: Deep understanding of wire grades/types, terminal selection, crimp specifications, sealing systems, splice methods, and protection standards (taping/sleeving).

System Knowledge: Understanding of PCB interfaces, wiring harnesses, and busbar design.

Standards & Quality:

Industry Standards: Good understanding of IPC/WHMA-A-620 (preferred), IPC-A-600/610 , and IPC-7711C/7721C .

Validation: Proficiency with crimp height charts and pull-force standards.

Exposure to QMS standards AS9100D is preferred.

Regulatory Familiarity: Familiarity with international standards (IEC, IS, UL, CE, RoHS, EMC/EMI).

Software & Systems:

ECAD Tools: Exposure to harness design software ( Capital, Zuken ) is a significant advantage.

CATIA Electrical harness module & PLM exposure is preferred

MS office / Google suite proficiency

Qualifications :

• Bachelor’s degree in Electrical, Electronics or any related field.
• 5+ Years of Experience in ME E&E Integration activities in Aerospace industry preferred.