Manager, Manufacturing (PI) - Global Capability Center

Alvarez & Marsal; Gurugram District; On-site; INR 2,600,000 - 5,200,000; Full time

Job summary

Alvarez & Marsal in Gurugram, India, seeks experienced professionals to join the GCC PI Supply Chain & Manufacturing team. You will lead large-scale manufacturing improvement initiatives, analyze operations, and partner with client leadership to design and implement transformative solutions.

The role emphasizes Lean Six Sigma, process excellence, and digital manufacturing integrations, including ERP/MES and IIoT.

Qualifications

• Minimum of 6-11 years of experience in manufacturing operations, consulting, or process improvement
• Experience with advisory roles from top-tier firms or Big-4 preferred
• Bachelor’s degree in industrial engineering, Manufacturing or Production Engineering, or a related field
• MBA/ master’s degree in supply chain & Operations Management, Logistics, Business Administration, or a related field
• In-depth knowledge of manufacturing operations, plants and equipment assessment, value engineering
• Proven track record of implementing Lean and Six Sigma methodologies
• Manufacturing strategy, Capex planning, Manufacturing 4.0/IIoT
• Excellent fact-gathering and analytical skills, including business process mapping and quantitative analysis
• Excellent communication and interpersonal skills
• Ability to simultaneously work on several projects and effectively manage deadlines
• High motivation to learn and grow
• Detail-oriented and possess strong organizational skills to excel in a deadline-driven environment
• Tools Knowledge on Alteryx, Power BI, python, Linear programming platforms, etc. would be an added advantage.
• Lean Six Sigma Green/Black Belt, PMP (Project Management Professional), or equivalent certifications are preferred

Responsibilities

• Lead and manage manufacturing improvement projects from inception to completion
• Coordinate with cross-functional teams and gain a comprehensive understanding of target’s manufacturing and distribution operations
• Evaluate existing manufacturing processes to identify inefficiencies, bottlenecks, and areas for improvement
• Develop and implement strategies to optimize production workflows, reduce waste and improve productivity
• Proficiency in Lean Six Sigma, Kaizen, 5S and other process improvement tools
• Expertise in DMAIC, PDCA and value stream mapping
• Understand Plant Operations and Maintenance with key metrics like OEE, MTBF, TEEP
• Evaluate facilities for efficiency enhancement and cost reduction using Lean and Six Sigma
• Assess, design and implement advanced manufacturing technologies, ERP/MES, IIoT, edge solutions

Skills

Project Management

Process Analysis

Operations Excellence

Lean Manufacturing

Continuous Improvement

Digital Manufacturing

Lean Six Sigma

PMP Certification

Communication Skills

Education

Bachelor's in Industrial/ Manufacturing Engg

MBA / Master’s in SCM/ Ops

Tools

Alteryx

Power BI

Python

Linear Programming

Job description

About Alvarez & Marsal

Alvarez & Marsal (A&M) is a global consulting firm with over 10,000 entrepreneurial, action and results-oriented professionals in over 40 countries. We take a hands-on approach to solving our clients' problems and assisting them in reaching their potential. Our culture celebrates independent thinkers and doers who positively impact our clients and shape our industry. The collaborative environment and engaging work—guided by A&M's core values of Integrity, Quality, Objectivity, Fun, Personal Reward, and Inclusive Diversity - are why our people love working at A&M.

Description

About Alvarez & Marsal

Alvarez & Marsal (A&M) is a global consulting firm with over 10,000 entrepreneurial, action and results-oriented professionals in over 40 countries. We take a hands-on approach to solving our clients' problems and assisting them in reaching their potential. Our culture celebrates independent thinkers and doers who positively impact our clients and shape our industry. The collaborative environment and engaging work—guided by A&M's core values of Integrity, Quality, Objectivity, Fun, Personal Reward, and Inclusive Diversity - are why our people love working at A&M.

The Team

At A&M GCC, Supply Chain and Manufacturing professionals assist our clients in analysing manufacturing operations, supply chain and distribution channels, procurement, SG&A operations and Operating model effectiveness for potential value creation opportunities and to help drive them during our client’s ownership. From our thorough fact-based analysis, we assess the state of current operations, identify performance improvement opportunity and quantify potential EBITDA improvement areas across plan, source, make and deliver functions. Our Supply Chain and Manufacturing team under Performance Improvement vertical is growing significantly and hence we are seeking techno-functional experts who can roll up the sleeves and deliver large, complex client engagements, working closely with leadership to identify, design, and implement creative business solutions. The role involves working closely with clients to identify challenges, develop solutions, and implement best practices in manufacturing operations. Individual should be able to analyse, optimise, and improve manufacturing processes to enhance efficiency, reduce costs, and ensure compliance with industry standards. Considering the pace of targeted growth, we are keen to find a person who is entrepreneurial, driven by a passion to drive significant growth, is comfortable with ambiguity, will roll up the sleeves and be hands on to get things done and can be independent requiring limited cover.

How You Will Contribute

As a member of the A&M GCC PI Supply Chain & Manufacturing team, you will be responsible for:

• Project Management – Lead and manage manufacturing improvement projects from inception to completion. Coordinate with cross-functional teams and gain a comprehensive understanding of a target’s manufacturing and distribution operations-- organization design, production capacity, efficiency, quality, planning, warehousing and team capability
• Process Analysis & Optimization – Evaluate existing manufacturing processes to identify inefficiencies, bottlenecks, and areas for improvement. The candidate should know how to develop and implement strategies to optimize production workflows, reduce waste, and improve productivity
• Operations Excellence – Proficiency in Lean Six Sigma, Kaizen, 5S and other process improvement tools. Expertise in DMAIC, PDCA and value stream mapping. Candidate should know about Plant Operations and Maintenance functions with good understanding on critical parameters such as OEE, MTBF, TEEP etc.
• Lean Manufacturing and Continuous Improvement – Evaluate the maintainability and operability of production facilities to identify operational efficiency enhancement and cost reduction opportunities using Lean, Six Sigma, and other continuous improvement methodologies
• Digital Manufacturing Technology Integration – Assess, design and implement advanced manufacturing technologies, such as ERP Manufacturing Modules, Manufacturing Execution Systems (MES), Plant automation, robotics, and Industry 4.0 solutions (IIOT, Edge Node integration etc.)

Qualifications

• Minimum of 6-11 years of experience in manufacturing operations, consulting, or process improvement experience
• Previous advisory experience from a top-tier strategy firm, leading specialist, niche advisory firm, or Big-4 consultancy preferred
• Bachelor’s degree in industrial engineering, Manufacturing or Production Engineering, or a related field
• MBA/ master’s degree in supply chain & Operations Management, Logistics, Business Administration, or a related field
• In-depth knowledge of manufacturing operations, plants and equipment assessment, value engineering
• Proven track record of implementing Lean and Six Sigma methodologies
• Manufacturing strategy, Capex planning, Manufacturing 4.0/IIoT
• Excellent fact-gathering and analytical skills, including business process mapping and quantitative analysis
• Excellent communication and interpersonal skills
• Ability to simultaneously work on several projects and effectively manage deadlines
• High motivation to learn and grow
• Detail-oriented and possess strong organizational skills to excel in a deadline-driven environment
• Tools Knowledge on Alteryx, Power BI, python, Linear programming platforms, etc. would be an added advantage.
• Lean Six Sigma Green/Black Belt, PMP (Project Management Professional), or equivalent certifications are preferred

Your journey at A&M

We recognize that our people are the driving force behind our success, which is why we prioritize an employee experience that fosters each person’s unique professional and personal development. Our robust performance development process promotes continuous learning, rewards your contributions, and fosters a culture of meritocracy. With top-notch training and on-the-job learning opportunities, you can acquire new skills and advance your career. We prioritize your well-being, providing benefits and resources to support you on your personal journey. Our people consistently highlight the growth opportunities, our unique, entrepreneurial culture, and the fun we have together as their favorite aspects of working at A&M. The possibilities are endless for high-performing and passionate professionals.