Manager Facilities Engineering Genset

Caterpillar Financial Services Corporation

Maharashtra

On-site

INR 1,500,000 - 2,200,000

Full time

9 days ago

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Job summary

Caterpillar Financial Services Corporation in Maharashtra, India, seeks a Genset Test Maintenance Manager to lead maintenance for genset testing facilities, test cells, load banks, and electrical infrastructure. The role focuses on reliability, uptime, safety, and continuous improvement in a heavy manufacturing environment.

Responsibilities include establishing maintenance programs, managing budgets, and leading a team of engineers and technicians to ensure world-class equipment performance and

Qualifications

Bachelor's degree in Mechanical, Electrical, Mechatronics, or Industrial Eng required.
5–15 years in maintenance/utilities/powertrain testing in manufacturing or power gen.
Experience with genset testing facilities or power generation equipment preferred.

Responsibilities

Lead maintenance activities for genset testing facilities and infrastructure.
Develop preventive, predictive, and corrective maintenance programs.
Drive TPM/RCM and lead downtime reduction projects.
Ensure safety, quality, and regulatory compliance (EHS, ISO 9001/14001/45001).
Manage budgets, spare parts, and AMCs; oversee vendor coordination.

Skills

Maintenance Mgmt

Genset Maintenance

Reliability

Safety Compliance

Leadership

Education

Bachelors in Mechanical/Electrical/Mechatronics/Industrial Eng

TPM/Six Sigma Certification

Tools

PLC

SCADA

Electrical Power Systems

Job description

Career Area:

Manufacturing

Job Description:

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

"Updated: 09/23/2026

Role Definition

The Genset Test Maintenance Manager is responsible for ensuring the reliability, availability, maintenance, and continuous improvement of generator set (Genset) testing facilities, test cells, load banks, fuel systems, electrical infrastructure, automation systems, and supporting utilities. The role leads maintenance teams to achieve maximum equipment uptime, testing efficiency, safety, quality, and compliance while supporting production and product validation activities.

Key Responsibilities

Maintenance Management

Lead all maintenance activities for genset testing facilities and supporting infrastructure.
Develop and execute preventive, predictive, and corrective maintenance programs.
Establish maintenance standards, procedures, and best practices.
Monitor equipment health and reliability to achieve world-class uptime.
Ensure rapid response and resolution of equipment breakdowns.

Genset Test Facility Maintenance

Responsible for maintenance and reliability of:

Engine and Genset test cells
Resistive and reactive load banks
Fuel storage and distribution systems
Cooling towers and radiator systems
Exhaust extraction systems
Ventilation and air handling systems
Electrical distribution systems
Switchgear, transformers, and UPS systems
PLC, SCADA, and automation systems
Data acquisition and monitoring systems
Emissions and performance measurement equipment
Instrumentation and sensors

Reliability & Continuous Improvement

Implement Reliability Centered Maintenance (RCM) and Total Productive Maintenance (TPM).
Conduct Root Cause Analysis (RCA) of equipment failures.
Drive Predictive Maintenance initiatives using:
- Vibration analysis
- Thermography
- Oil analysis
- Condition monitoring
Lead downtime reduction projects.
Improve test cell utilization and equipment effectiveness.

Safety, Quality & Compliance

Ensure compliance with all EHS requirements.
Maintain safe operation of high-voltage electrical systems.
Implement Lockout/Tagout (LOTO) procedures.
Support ISO 9001, ISO 14001, and ISO 45001 compliance.
Ensure compliance with emissions, environmental, and testing regulations.
Conduct safety audits and risk assessments.

Capital Projects & Facility Expansion

Support new test cell installations and commissioning.
Lead equipment upgrades and modernization projects.
Participate in facility expansion and capacity enhancement initiatives.
Define maintenance requirements during equipment procurement.
Coordinate with OEMs, contractors, and suppliers.

Budget & Asset Management

Develop and manage maintenance budgets.
Optimize spare parts inventory and critical spare strategy.
Manage Annual Maintenance Contracts (AMCs).
Monitor maintenance costs and identify cost-saving opportunities.
Develop equipment lifecycle and replacement plans.

Team Leadership & Development

Lead maintenance engineers, supervisors, and technicians.
Establish technical training and certification programs.
Develop succession plans and high-performance teams.
Drive a culture of accountability, teamwork, and continuous improvement.
Conduct performance reviews and employee development planning.

________________________________________

Educational Qualifications

Required

Bachelor's Degree in Mechanical Engineering, Electrical Engineering, Mechatronics, or Industrial Engineering.

Preferred

Certification in TPM, Reliability Engineering, Six Sigma, or Project Management.

________________________________________

Experience

Required

5-15 years of experience in maintenance, utilities, powertrain testing, power generation, or manufacturing environments.
Experience in Genset testing facilities, engine testing, or power generation equipment.

Preferred