Position: Manager / Asst. Manager Planning & Operations
Location: Chhatrapati Sambhaji Nagar, Maharashtra
Experience: 6-15 Years
Education
- BE/B.Tech in Electrical / Mechanical Engineering
- ME/M.Tech in Electrical / Mechanical / Electronics preferred
- MBA / PGDM preferred
Preferred Industry Experience
- Auto Ancillaries / Automotive
- Heavy Engineering
- Steel / Iron & Steel
- Steel Processing / Service Center operations
Role Overview
We are looking for an experienced Planning & Operations professional to drive production planning, capacity optimization, execution discipline and customer commitments for a steel processing/automotive manufacturing environment.
The role will be responsible for schedule optimization, data-driven replanning, capacity loading, commitment tracking, system adherence, inventory optimization and cross-functional execution. The candidate should have strong operational judgement, the ability to manage competing priorities, and experience working in a dynamic manufacturing environment with customer delivery and quality commitments.
Key Responsibilities
Production Planning & Optimization
- Develop and optimize production schedules based on demand, capacity, material availability and customer priorities.
- Carry out data-driven replanning in response to changes in demand, capacity, material availability or production constraints.
- Monitor capacity loading and identify potential bottlenecks and overloading risks.
- Optimize production sequencing and minimize changeover and sequencing losses.
- Ensure effective preventive planning to minimize disruptions to customer commitments.
- Balance delivery, quality, inventory and operational constraints while making planning decisions.
- Assess feasibility of customer requirements against available capacity, material and process constraints.
Execution & System Adherence
- Track plan vs. actual performance and drive corrective actions for deviations.
- Ensure adherence to defined planning procedures, SOPs, company policies and systems.
- Identify and correct system/planning errors that can impact production or customer delivery.
- Maintain execution discipline across departments and ensure timely closure of action items.
- Monitor task dependencies and critical-path activities to ensure smooth execution.
- Facilitate cross-functional reviews and track actions to closure.
Customer Commitment & Escalation Management
- Track customer commitments and proactively identify risks to delivery.
- Handle escalation related to delivery, planning and execution issues.
- Communicate effectively with customers and internal stakeholders regarding schedules, priorities and recovery plans.
- Monitor OTIF, backlog and customer complaint trends and initiate corrective actions.
- Apply sound judgement while prioritizing escalations and determining appropriate recovery actions.
- Ensure complaint-handling protocols are followed and corrective actions are implemented.
Capacity, Inventory & Performance Management
- Monitor capacity utilization, production loading and inventory turns.
- Analyze demand, customer priorities and available capacity to establish feasible production plans.
- Identify planning errors and operational gaps affecting delivery performance.
- Evaluate the risk of overloading production systems and recommend appropriate actions.
- Support optimization of inventory while maintaining customer service levels.
- Track departmental goals, constraints and key performance indicators.
Leadership & Cross-functional Coordination
- Lead coordination between Planning, Production, Quality, Maintenance, Stores, Logistics, Sales and other relevant functions.
- Provide clear role allocation and ensure accountability for execution.
- Delegate responsibilities effectively and monitor performance.
- Drive timely action closure through structured reviews and follow-ups.
- Manage time and priorities effectively during high-pressure operational situations.
- Promote a culture of ownership, discipline, safety and continuous improvement.
Safety & Compliance
- Demonstrate strong safety leadership across planning and execution activities.
- Ensure compliance with company EHS requirements and applicable safety procedures.
- Enforce SOPs, policies and Delegation of Authority (DOA) requirements.
- Ensure employees understand role clarity, competency requirements and task responsibilities.
- Consider safety and compliance implications while making production and scheduling decisions.
Key Performance Areas / KPIs
- Plan vs. Actual adherence
- OTIF / On-time delivery
- Production schedule adherence
- Capacity utilization and loading
- Inventory turns
- Backlog reduction
- Customer complaint trends
- Planning accuracy
- Changeover and sequencing losses
- Customer commitment adherence
- Escalation closure
- System/SOP adherence
- Productivity and operational efficiency
- Safety and compliance performance
Knowledge & Competencies
The ideal candidate should demonstrate strong knowledge of:
- Production and capacity planning
- Schedule optimization and sequencing
- Demand planning and prioritization
- Inventory management
- Plan vs. actual analysis
- OTIF and delivery performance
- Customer complaint and escalation management
- Manufacturing processes and operational constraints
- Changeover optimization
- Risk assessment and feasibility analysis
- SOPs, policies and DOA
- EHS and safety requirements
- Cross-functional coordination
- Critical-path management
- Data-driven decision making
Behavioral Competencies
- Strong analytical and problem-solving ability
- Excellent escalation judgement
- Strong customer orientation
- Effective communication and stakeholder management
- Execution-focused approach
- Ability to work under pressure and manage multiple priorities
- Strong facilitation and action-tracking skills
- Leadership and delegation capability
- High ownership and accountability
- Decision-making based on data and operational facts
- Strong discipline toward processes, systems and compliance
Preferred Technical / Process Exposure
Candidates with experience in Steel Processing Center (SPC) operations will be preferred, particularly those exposed to:
- CTL Cut-to-Length
- CTS / Cut-to-Size operations
- Auto blanking
- Slitting
- Slit coil processing
- Steel service center operations
- Automotive steel processing and supply
Ideal Candidate Profile
The ideal candidate will be an experienced Planning / Production Planning / Operations professional with 816 years of experience, preferably from the automotive, auto-ancillary, steel processing or heavy engineering industry. Experience in SPC/steel service center operations, CTL, CTS, auto blanking, slitting and slit-coil processing will be an added advantage.
The candidate should be capable of independently managing production schedules, optimizing capacity, handling customer commitments and escalations, and driving cross-functional execution while maintaining strong focus on delivery, quality, safety and compliance.