Maintenance Specialist

ABB; Bengaluru; On-site; INR 600,000 - 900,000; Full time

Job summary

ABB India Ltd., Nelamangala, Bangalore, is seeking a Maintenance Engineer to lead preventive and corrective maintenance across equipment, lines, and facilities. You will oversee maintenance planning, diagnose failures, perform RCA, and drive improvements in availability and reliability.

The role requires a Diploma or BE/B.Tech in Mechatronics, Mechanical, or Electrical engineering with 4+ years in machine maintenance, strong knowledge of MTBF/MTTR/OEE, and hands-on PLC/electrical/pneumatic

Qualifications

• Diploma or BE/B.Tech in Mechatronics, Mechanical, Electrical or related Engineering.
• Minimum 4+ years of experience in machine maintenance.
• Strong knowledge of preventive, predictive, and breakdown maintenance.
• Hands-on troubleshooting of mechanical, electrical, pneumatic systems and PLCs.
• Experience in monitoring maintenance performance and KPIs (MTBF, MTTR, OEE).
• Knowledge of LOTO procedures and safety compliance.

Responsibilities

• Plan and execute preventive, predictive, and breakdown maintenance to maximize equipment availability.
• Diagnose failures and perform RCA to implement effective improvements.
• Manage maintenance resources and spare parts inventory; control costs.
• Ensure compliance with safety standards and company policies.
• Coordinate with production, quality and vendors; support installation of new equipment; track KPIs.

Skills

Preventive maintenance

Predictive maintenance

Breakdown maintenance

Root Cause Analysis

MTBF

MTTR

OEE

Cross-functional collaboration

Safety compliance

Troubleshooting

PLC systems

Education

Mechatronics/Mechanical/Electrical Engineering

Tools

PLC systems

Job description

At ABB, we help industries run leaner and cleaner—and every person here makes that happen. You’ll be empowered to lead, supported to grow, and proud of the impact we create together. Join us and help run what runs the world.

This Position reports to:

Maintenance Manager

What We Believe In

At ABB, we are dedicated to addressing global challenges. Our core values: care, courage, curiosity, and collaboration - combined with a focus on diversity, inclusion, and equal opportunities - are key drivers in our aim to empower everyone to create sustainable solutions. That's our story. Make it your story.

Your Role And Responsibilities

In this role, you will have the opportunity to lead the processes in maintaining and preserving the efficiency of all equipment, production lines, and/or facilities, resulting in the optimization of technical and financial resources. Each day, you will oversee execution of ordinary and extraordinary maintenance of equipment, production lines, and/or facilities. You will also showcase your expertise by managing and updating technical documentation of equipment, production lines, and/or facilities.

The work model for the role is:

The role will support for the ABB India Ltd for Electrification Smart Buildings Business to be based at Nelamangala, BANGALORE, India.

You will be mainly accountable for:

• Plan and execute preventive, predictive, and breakdown maintenance to maximize equipment reliability, minimize downtime, and ensure high equipment availability.
• Diagnose equipment failures and perform root cause analysis (RCA) by troubleshooting mechanical, electrical, pneumatic, hydraulic, PLC, and automation systems, and implementing effective corrective actions.
• Manage maintenance resources and spare parts inventory by identifying critical spares, coordinating procurement, controlling maintenance costs, and ensuring uninterrupted maintenance operations.
• Ensure compliance with safety and maintenance standards by adhering to LOTO procedures, statutory requirements, company policies, and supporting TPM, 5S, and continuous improvement initiatives.
• Coordinate maintenance activities and monitor performance by working closely with production, quality, and external vendors, supporting installation and commissioning of new equipment, tracking KPIs (MTBF, MTTR, OEE), and driving improvements in equipment reliability and operational efficiency.

Qualifications for the role:

• Diploma or B.E./B.Tech in Mechatronics, Mechanical, Electrical, or a related Engineering discipline; Mechatronics qualification is preferred.
• Minimum 4+ years of experience in machine maintenance, preferably in Switchgear, Automobile, or Electronics manufacturing industries.
• Strong knowledge of preventive, predictive, and breakdown maintenance with hands-on experience in troubleshooting mechanical, electrical, and pneumatic equipment.
• Proven ability to analyze equipment failures, conduct Root Cause Analysis (RCA), and implement corrective and preventive actions to reduce machine downtime.
• Experience in monitoring maintenance performance and preparing maintenance reports and KPIs, including MTBF, MTTR, and OEE, with recommendations to improve equipment reliability and efficiency.
• Good understanding of safety standards, including LOTO (Lockout/Tagout) procedures, statutory compliance, and company maintenance policies.
• Strong problem-solving, analytical, and continuous improvement skills, with the ability to collaborate effectively across production, quality, and maintenance teams to enhance equipment performance.

More About Us

ABB Smart Buildings enables optimization of energy efficiency, safety, security and comfort for any building type, through new installations or retrofit solutions. The Division offers integrated digital technologies to control HVAC, lighting, shutters, and security, in addition to energy distribution solutions including DIN rail products, enclosures and emergency lighting through to industrial plugs and sockets and conventional wiring accessories, accommodating for single family homes, multiple dwellings, commercial buildings, infrastructure and industrial applications. The Division’s highly innovative technologies and digital solutions serve rising global demand among real estate developers, owners, and investors for smart building technologies that optimize energy distribution and building automation. The scalable solutions aim to deliver significant sustainable and financial benefits, meeting social and environmental demands, while being able to address even the most complex of customers’ carbon reduction strategies.

Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. We welcome people from all backgrounds and experiences.