Continuous Improvement Specialist

ABB; Bengaluru; On-site; INR 1,800,000 - 2,800,000; Full time

Job summary

ABB Smart Power in Bengaluru seeks an experienced Quality Assurance Specialist to safeguard product quality across low voltage switchgear. You will lead QA activities, coordinate with engineering and production, and drive continuous improvement initiatives.

You will implement QA plans, run CAPA, and ensure compliance with IEC and ISO standards, leveraging tools like FMEA, 7 QC tools, and Lean Six Sigma principles. This role emphasizes cross-functional collaboration and problem-solving.

Qualifications

• Diploma/Degree in Electrical or Mechanical Engineering with a minimum of 8 years of relevant experience.
• Minimum 8 years of practical experience in quality assurance in the low voltage switchgear industry.
• Proficient in quality tools and methodologies including FMEA, 7 QC tools, 5S, 5 Why, Kaizen, Poka-Yoke, SPC, DMAIC, and 8D root cause analysis.
• Experience with handling low voltage products such as MCCB, ACB, contactors, and thermal overload relays.
• Lean Six Sigma Green Belt or Black Belt certification.

Responsibilities

• Responsible for in-process and final inspection of low voltage products like MCCB, ACB, contactors, and relays.
• Develop and implement Quality Plans, Control Plans, inspection checklists, CTQs, and quality gates.
• Monitor FPY and drive continuous improvement and Opex initiatives.
• Handle customer complaints with root-cause analysis and CAPA actions.
• Coordinate customer audits, FAT, ISO/UL/CSA/CCC certification audits and tests per IEC specs.

Skills

Quality Assurance

Analytical thinking

Cross-functional collaboration

Communication

Education

Electrical or Mechanical Engineering degree

Tools

FMEA

7 QC tools

5S

5 Why

Kaizen

Poka-Yoke

SPC

DMAIC

8D root cause analysis

Job description

At ABB, we help industries run leaner and cleaner—and every person here makes that happen. You’ll be empowered to lead, supported to grow, and proud of the impact we create together. Join us and help run what runs the world.

What We Believe In

At ABB, we are dedicated to addressing global challenges. Our core values: care, courage, curiosity, and collaboration - combined with a focus on diversity, inclusion, and equal opportunities - are key drivers in our aim to empower everyone to create sustainable solutions. That's our story. Make it your story.

Your Role And Responsibilities

You will be working as Quality Assurance Specialist reporting to the Continuous Improvement Manager for the Electrification Business Area for Smart Power Division based in Bangalore.

The work model for the role is

You will be mainly accountable for:

• Responsible for in-process and final inspection of low voltage products such as ACB, MCCB, contactors, and relays, ensuring compliance with quality standards.
• Develop and implement Quality Plans, Control Plans, inspection checklists, CTQs, and quality gates to improve process control.
• Monitor process performance through First Pass Yield (FPY) and implement continuous improvement and Opex initiatives to enhance efficiency.
• Handle customer complaints by performing root cause analysis and implementing corrective and preventive actions (CAPA).
• Coordinate customer audits, FAT, and certification audits (UL, CSA, CCC, ISO), and conduct product testing as per IEC and catalogue specifications using advanced test equipment.

Qualifications For The Role

• Diploma/Degree in Electrical or Mechanical Engineering with a minimum of 8 years of relevant experience in a similar quality role.
• Minimum 8 years of practical experience in quality assurance in the low voltage switchgear industry.
• Proficient in quality tools and methodologies including FMEA, 7 QC tools, 5S, 5 Why, Kaizen, Poka-Yoke, SPC, DMAIC, and 8D root cause analysis.
• Experience with handling low voltage products such as MCCB, ACB, contactors, and thermal overload relays.
• Good understanding of low voltage switchgear products with the ability to analyze and resolve complex quality issues.
• Lean Six Sigma Green Belt or Black Belt certification.
• Demonstrated interpersonal, analytical, and communication skills with the ability to work effectively across cross-functional teams.

More About Us

ABB Smart Power provides energy distribution solutions for data centers, industrial and manufacturing plants, critical infrastructure and commercial buildings. The Division’s technical teams work closely with industry partners, delivering advanced solutions that support rapid growth, energy transition, and sustainability objectives. The Division’s portfolio includes industrial circuit breakers, low-voltage systems, motor starting applications, and safety devices like switches and relays. Its Power Protection unit supports the world’s largest data center companies with advanced energy-efficient UPS solutions. The Division’s ABB Ability Energy Manager provides a scalable, easy-to-use platform that helps organizations save energy and reduce CO2 emissions.

Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. We welcome people from all backgrounds and experiences.