Process / Industrial Engineer

ABB; Bengaluru; On-site; INR 1,500,000 - 2,800,000; Full time

Job summary

ABB India Ltd. in Bengaluru seeks a senior production engineer to optimize assembly methods, processes and equipment, reducing labor hours while boosting quality and safety.

You will lead DFA studies, line development, and end-to-end implementation of new products with a focus on Lean principles. The role requires 10–15 years in manufacturing/assembly process engineering, expertise in SPM, MTM, VSM, and deep knowledge of DFA, PFMEA, and capacity analysis.

Qualifications

• Educational Qualification: B.E/ B. Tech in Mechanical, Industrial, or Production Engineering with 10–15 years of relevant experience in manufacturing and assembly process engineering.
• Technical Skills: Extensive knowledge in assembly process design, SPM, fully automatic machine development, lean manufacturing, MTM, and VSM.
• Assembly Technologies: Practical experience with a wide range of assembly technologies including laser marking, riveting, soldering, ultrasonic welding, robotics, packaging, vision systems, and pneumatic/Electro-Mechanical systems.
• Process & Line Development: Experience in end-to-end assembly line development, including DFA, PFMEA, LADM documentation, process flow simulation, and capacity/takt time analysis.
• Design & Quality Knowledge: Skills in jigs and fixture design, GD&T, Cp/Cpk, Six Sigma, Poka-Yoke, Jidoka, and advanced testing techniques.
• Digital & Lean Initiatives: Knowledge of Industry 4.0, digitalization in assembly processes, ergonomic and safety standards, and continuous improvement through lean tools.

Responsibilities

• Conduct manufacturing feasibility studies for new products using DFA methodology, collaborating with cross-functional teams to design efficient assembly processes and line architectures aligned with Lean principles.
• Coordinate industrial performance initiatives through digitalization, standardization, energy-efficient approaches, and incorporation of innovative technologies in alignment with ABB’s sustainability and product roadmaps.
• Lead end-to-end equipment and assembly line development—from preparing RFQs, supplier selection, validation, and commissioning to ROI analysis and capacity simulation for new products.
• Provide ongoing industrialisation support by resolving production issues, monitoring equipment performance, and ensuring robust, safe manufacturing processes.

Skills

Lean manufacturing

Leadership & collaboration

Process optimization

Project management

Cross-functional collaboration

Education

B.E/ B.Tech in Mechanical, Industrial, or Production Engineering

Tools

SPM (Special Purpose Machines)

Fully automatic machine development

MTM (Methods Time Measurement)

VSM (Value Stream Mapping)

Job description

At ABB, we help industries run leaner and cleaner—and every person here makes that happen. You’ll be empowered to lead, supported to grow, and proud of the impact we create together. Join us and help run what runs the world.

This Position reports to:

Production Engineering Manager

What We Believe In

At ABB, we are dedicated to addressing global challenges. Our core values: care, courage, curiosity, and collaboration - combined with a focus on diversity, inclusion, and equal opportunities - are key drivers in our aim to empower everyone to create sustainable solutions. That's our story. Make it your story.

Your Role And Responsibilities

In this role, you will have the opportunity to be responsible for Optimizes the Production organisation's assembly methods, processes, and equipment to minimize labor hours in accordance with business strategies related to quality, efficiency, costs, and safety.

The work model for the role is:

The role will support for the ABB India Ltd for Electrification Smart Power Business to be based at Nelamangala, Bangalore.

You will be mainly accountable for:

• Conduct manufacturing feasibility studies for new products using DFA methodology, collaborating with cross-functional teams to design efficient assembly processes and line architectures aligned with Lean principles.
• Coordinate industrial performance initiatives through digitalization, standardization, energy-efficient approaches, and the incorporation of innovative technologies in alignment with ABB’s sustainability and product roadmaps.
• Lead end-to-end equipment and assembly line development — from preparing RFQs, supplier selection, validation, and commissioning to ROI analysis and capacity simulation for new products.
• Provide ongoing industrialisation support by resolving critical production issues, monitoring equipment performance, and ensuring robust, efficient, and safe manufacturing processes.

Qualifications for the role

• Educational Qualification: B.E/ B. Tech in Mechanical, Industrial, or Production Engineering with 10–15 years of relevant experience in manufacturing and assembly process engineering.
• Technical Skills: Extensive knowledge in assembly process design, SPM (Special Purpose Machines), fully automatic machine development, lean manufacturing, MTM (Methods Time Measurement), and VSM.
• Assembly Technologies: Practical experience with a wide range of assembly technologies — including laser marking, riveting, soldering, ultrasonic welding, robotics, packaging, vision systems, and pneumatic/Electro-Mechanical systems.
• Process & Line Development: Extensive experience in end-to-end assembly line development, including DFA, PFMEA, LADM documentation, process flow simulation, and capacity/takt time analysis.
• Design & Quality Knowledge: Skilled in jigs and fixture design, GD&T, product qualification principles (Cp, Cpk, Six Sigma, Poka-Yoke, Jidoka), and advanced testing techniques (mechanical, electrical, and thermal).
• Digital & Lean Initiatives: Knowledgeable in Industry 4.0, digitalization in assembly processes, ergonomic and safety standards, and continuous improvement through lean tools and automation integration.
• Leadership & Collaboration: Demonstrated leadership, project management, and cross-functional collaboration skills with effective communication and people management capabilities.

More About Us

ABB Smart Power provides energy distribution solutions for data centers, industrial and manufacturing plants, critical infrastructure and commercial buildings. The Division’s technical teams work closely with industry partners, delivering advanced solutions that support rapid growth, energy transition, and sustainability objectives. The Division’s portfolio includes industrial circuit breakers, low-voltage systems, motor starting applications, and safety devices like switches and relays. Its Power Protection unit supports the world’s largest data center companies with advanced energy-efficient UPS solutions. The Division’s ABB Ability Energy Manager provides a scalable, easy-to-use platform that helps organizations save energy and reduce CO2 emissions.

Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. We welcome people from all backgrounds and experiences.