Lead Process Engineering Rotor Machining.

Powerstatic Solutions India Private Limited; Sanand; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Arabelle Solutions in India seeks a seasoned Manufacturing Engineering lead to establish detailed machining processes for rotary components and to drive lean improvements with strong safety and quality emphasis. You will define MOPs/SOPs, coordinate with lead factories, and ensure on-time delivery through effective stakeholder alignment.

The ideal candidate has BE/BTech/Diploma in Mechanical/Production and ~10 years of experience, including 5 years in heavy machining and assembly.

Qualifications

• BE/BTech/Diploma in Mechanical/Production is required.
• Min 10 years of relevant experience with at least 5 years in heavy machining and assembly.

Responsibilities

• Define and finalize the manufacturing process with MOPs/SOPs for rotary components.
• Determine optimum handbook hours for each project.
• Identify tools, fixtures, and tackle requirements and drive procurement.
• Coordinate with Shop Planner for scheduling and outsourcing.
• Resolve technical issues before and during production.
• Implement NCR dispositions and corrective actions.
• Record lessons learned and sustain process improvements.
• Apply quality/lean tools: VSM, PFMEA, 8D, 5S.
• Support engineers in process changes and new product qualification.
• Drive continuous manufacturing improvements and cross-functional collaboration.

Skills

Process engineering

Heavy machining

Machining processes

CNC turning

Milling

Boring

Tooling

Job setup

Inspection methods

Engineering drawings

EHS & quality

Jig & fixture

Cutting tools

SAP

CATIA

Leadership

Communication

Cost reduction

Vendor development

Integrity

Education

BE/ BTech/ Diploma in Mechanical or Production

Tools

SAP

CATIA

Job description

Overall Target of the Position

Establish the detailed manufacturing processes of the job by utilizing own experience and coordination with lead factories for implementing their best processes and practices. Drive the culture of continuous improvements and take lean initiatives. Drive and coordinate the execution of Machine Shop operations, machining processes related to machining wing to wing with (SQDC). Zero deviation in Safety and Quality. Ensure alignment of different stakeholders to achieve OTD & shop Utilization.

Responsibilities

• Define and finalize the manufacturing process in the form of MOPs & SOPs for every component of rotary part in advance to the start of production.
• Work out optimum handbook hours in detail for every project.
• Envisage requirement of project tools, accessories, jig & fixture and tackles required for production and drive procurement for timely availability.
• Coordinate and support Shop Planner for project scheduling and outsourcing of process activities ensuring efficient utilization of resources.
• Identifies & resolves technical issues prior to the start and during the production processes.
• Coordinate with engineering for NCR disposition as applicable and implement corrective actions in future jobs.
• Record the lesson learnt, process improvements and sustain through continuous updating of manufacturing process.
• Usage of various quality and lean tools viz. VSM, PFMEA, 8D and 5S
• Empower and support shop engineers for process change suggestions and implementation.
• Drive new product qualification and prepare related documentation.
• Continuously improve manufacturing process
• Uses technical experience and analytical thinking to arrive at decisions.
• Acts as a resource for colleagues with less experience. Explains information; developing skills to bring team members to consensus around topics within field.

Key Performance Indicators

• MOP Correctness
• EHS and Lean
• On Time Delivery
• COPQ (Cost of Poor Quality) control
• New product qualification
• Root cause analysis & Risk assessment
• Process improvement

Desired Skill set

• Excellent process engineering capabilities and analytical skills.
• Thorough knowledge of heavy machining and assembly processes, Know-how of steam turbine and Generator is beneficial.
• Key manufacturing process – CNC turning, Milling, boring, tooling, Job set up and inspection/quality method.
• Thorough understanding of Engineering Drawings, Standards and Specifications
• Strong EHS & quality focus
• Knowledge of Jig & Fixture and cutting tools.
• Basic knowledge of SAP & CATIA Software
• Strong interpersonal and leadership skills
• Strong oral and written communication skills
• Ability to identify and implement cost reduction strategies based upon process improvements and experience.
• Ability to develop credibility with employees, manager, and peers.
• High attention to detail and accuracy of every task and anticipate the future risks or challenges in advance.
• Vendor development skills for new products and processes.
• Demonstrated integrity – accept and adhere to high ethical, moral, and personal values in decisions, communications, and actions when dealing with others.
• Resolves internal issues quickly to meet customer expectations.
• Produce the alternative approach while raising a problem or a challenge.
• Able to work cross functional teams to generate customer solutions as the final goal.
• Able to work on feasibility check and hours estimation of upcoming project.

Required Qualifications BE/BTech/Diploma in Mechanical /Production minimum 10years of relevant experience – minimum 5yearcore experience of process/method of heavy machining and assembly.

About Arabelle Solutions

At Arabelle Solutions, we have team members of more than 49 nationalities spread across 16 countries. At Arabelle Solutions, we know diversity makes teams and business stronger.

Arabelle Solutions is a leading provider of nuclear turbine island technology and services. A third of the world's nuclear power plants rely on our technologies and services. Our innovative solutions and highly skilled teams energize the world with reliable, low‑carbon electricity - critical for a sustainable future. With a heritage going back to the industry's early days, our expertise is built on continuous design innovation, manufacturing world‑class turbine island technology and providing essential services to maintain, maximize and extend the lifetime of nuclear power plants across Europe, Asia and Africa.

Our technologies range from the world's most powerful steam turbine in operation to modular designs optimized for SMRs, as well as generators, pumps, heat‑exchangers, controls systems and cyber security.

Arabelle Solutions has around 3,300 employees working across 16 countries. Arabelle Solutions believes that investing in employee development is key to our success.

Our culture of learning focuses on developing our people and promoting the skills for the future. Thrive in a supportive work culture that is committed to continuous learning.