Production Associate – Generator Rotor Assembly

Powerstatic Solutions India Private Limited; Sanand; On-site; INR 300,000 - 420,000; Full time

Job summary

Arabelle Solutions is seeking a Generator Rotor Assembly technician to join our India operations. The role focuses on ISO 9001 & ISO 19443 compliance, with SQDC practices to meet shift targets while ensuring quality and safety.

You will perform rotor setup, brazing, winding assembly, UT inspection, and related tasks, while adhering to nuclear safety culture and collaborating with global teams across 16 countries.

Responsibilities

• Report any stop work or concerns related to EHS & Quality and report all safety incidents as per EHS guidelines.
• Perform & assign activities in line with work specific regulatory compliance and organizational EHS policy.
• Competent for assessment of risks & hazards associated with the task & respective mitigation actions.
• Undergo required EHS trainings to work safely & perform tasks in safe manner.
• Shall acquire the respective authorization/training before performing an activity.
• Ensure that all Contract workers are performing the assigned activity safely while working with you or nearby area.
• Knowledge about basic EHS guidelines/Environmental aspect and risk related to activities of Generator Rotor Assembly.
• Understanding of nuclear safety culture and ITNS-I & A (Important To Nuclear Safety- Item & Activity). Review and understanding of machining documents like MOPs, SOPs, drawings, KSL and FMEAs.
• Perform rotor set up on roller for turning operations and precise quality measurements as per instructions & requirements.
• Perform D-lead brazing & Assembly operation, Lead Assembly into rotor & connection assembly, rotor half coil assembly with brazing of joints, UT inspection of brazed joints, inter-turn insulation assembly, Slot Wedge assembly, Hot Curing of Winding, Retaining Ring Insulation Assembly, manual drilling- tapping, grinding, shrink fitting of Retaining ring & other shrink fit components, hot work and deburring.
• Monitoring of production, adjusting appropriate setting of tool-tackles.
• Knowledge of usage of measuring instruments, error check & its application and usage of electrical instruments for rotor winding testing.
• Knowledge of manual & power tools & its application, trouble shooting of conventional machine.
• Familiar with Chemical handling & chemical storage, able to interpret MSDS related to associated chemicals.
• Lean approach likes 5S, Kaizen etc and maintain safe & clean workplace.
• Teamwork and Coordination with fellow operator team & cross functional team for uninterrupted Production.
• Support other machine shop team & assembly team.

Job description

Perform the daily operations of Generator Rotor assembly in line with ISO:9001 & ISO:19443 along with SQDC approach to achieve shift wise target as per inputs & standard work. Contributes to team efforts in accomplishing the organizational goals Follow Organization EHS guidelines & participate actively in all EHS activities & initiatives.

• Report any stop work or concerns related to EHS & Quality and report all safety incidents as per EHS guidelines.
• Perform & assign activities in line with work specific regulatory compliance and organizational EHS policy.
• Competent for assessment of risks & hazards associated with the task & respective mitigation actions.
• Undergo required EHS trainings to work safely & perform tasks in safe manner.
• Shall acquire the respective authorization/training before performing an activity.
• Ensure that all Contract workers are performing the assigned activity safely while working with you or nearby area.
• Knowledge about basic EHS guidelines/Environmental aspect and risk related to activities of Generator Rotor Assembly.
• Understanding of nuclear safety culture and ITNS-I & A (Important To Nuclear Safety- Item & Activity). Review and understanding of machining documents like MOPs, SOPs, drawings, KSL and FMEAs.
• Perform rotor set up on roller for turning operations and precise quality measurements as per instructions & requirements.
• Perform D-lead brazing & Assembly operation, Lead Assembly into rotor & connection assembly, rotor half coil assembly with brazing of joints, UT inspection of brazed joints, inter-turn insulation assembly, Slot Wedge assembly, Hot Curing of Winding, Retaining Ring Insulation Assembly, manual drilling- tapping, grinding, shrink fitting of Retaining ring & other shrink fit components, hot work and deburring.
• Monitoring of production, adjusting appropriate setting of tool-tackles.
• Knowledge of usage of measuring instruments, error check & its application and usage of electrical instruments for rotor winding testing.
• Knowledge of manual & power tools & its application, trouble shooting of conventional machine.
• Familiar with Chemical handling & chemical storage, able to interpret MSDS related to associated chemicals.
• Lean approach likes 5S, Kaizen etc and maintain safe & clean workplace.
• Teamwork and Coordination with fellow operator team & cross functional team for uninterrupted Production.
• Support other machine shop team & assembly team.

Join us and work with global teams to support global customers ! At Arabelle Solutions, we have team members of more than 49 nationalities spread across 16 countries. At Arabelle Solutions, we know diversity makes teams and business stronger. Arabelle Solutions is a leading provider of nuclear turbine island technology and services. A third of the world's nuclear power plants rely on our technologies and services. Our innovative solutions and highly skilled teams energize the world with reliable, low-carbon electricity - critical for a sustainable future. With a heritage going back to the industry's early days, our expertise is built on continuous design innovation, manufacturing world-class turbine island technology and providing essential services to maintain, maximize and extend the lifetime of nuclear power plants across Europe, Asia and Africa. Our technologies range from the world's most powerful steam turbine in operation to modular designs optimized for SMRs, as well as generators, pumps, heat-exchangers, controls systems and cyber security. Arabelle Solutions has around 3,300 employees working across 16 countries. Arabelle Solutions believes that investing in employee development is key to our success. Our culture of learning focuses on developing our people and promoting the skills for the future. Thrive in a supportive work culture that is committed to continuous learning.